# US 10,477,971 B2 · Sofa seat cushion core

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- Number: US 10,477,971 B2
- Document ID: US10477971B2
- Status: Granted
- Kind: B2
- Application number: 16/194,655
- Filed: 2018-11-19
- Published: 2019-03-28
- Granted: 2019-11-19
- Earliest claimed: 2015-02-13
- Assignees: Jerome's Furniture Warehouse, Inc.
- Applicants: Jerome's Furniture Warehouse
- Inventors: David Wayne Andreotti
- Web page: https://patentgrep.com/patent/US10477971B2

## CPC

- A47C 7/20: with reinforcement {in the foam layer}
- A47C 7/34: with springs in compression, e.g. coiled
- A47C 27/0456: {Use of stiffening sheets, lattices or grids in, on, or under, spring inlays}
- A47C 27/056: {with different layers of foamed material}
- A47C 27/064: {Pocketed springs}
- A47C 27/15: consisting of two or more layers (A47C27/16 takes precedence)
- A47C 27/16: reinforced with sheet-like {or rigid} elements, e.g. profiled
- A47C: CHAIRS; SOFAS; BEDS

## Abstract

An apparatus and method are provided for a sofa seat cushion comprising a cushion core including a multiplicity of pocketed springs enclosed within an upholstery foam envelope. The pocketed springs are positioned side by side in a spring layer arrangement and are independently operable. A memory foam layer positioned above the upholstery foam envelope comprises a material capable of molding to a person's body sitting on the sofa seat cushion and then quickly returning to an original shape once the person leaves the sofa seat cushion. The memory foam layer comprises a gel-infused visco-elastic memory foam with a polyethylene terephthalate layer positioned there above. Directly below the upholstery foam envelope is an upholstery-grade polyurethane foam layer with a polyethylene terephthalate layer positioned directly thereunder. An exterior upholstery surrounding the cushion core provides a plush seating surface.

## Claims

### Claim 1

A sofa seat cushion, comprising:
a cushion core comprising a plurality of pocketed springs enclosed within an upholstery foam envelope and arranged in a spring layer;
at least one memory foam layer positioned above the upholstery foam envelope, at least one polyethylene terephthalate layer positioned above the at least one memory foam layer;
an upholstery-grade polyurethane foam layer positioned below the upholstery foam envelope;
and a polyethylene terephthalate layer directly below the upholstery-grade polyurethane foam layer;
an upper and lower friction barrier positioned above and below the memory foam layer; and
an exterior upholstery surrounding the cushion core.

### Claim 2 (depends on 1)

The sofa seat cushion of claim 1, wherein the plurality of pocketed springs are positioned side by side in a spring layer arrangement, the pocketed springs being independently operable.

### Claim 3 (depends on 1)

The sofa seat cushion of claim 1, wherein each of the pocketed springs comprises a coil spring covered with a flexible wrap.

### Claim 4 (depends on 3)

The sofa seat cushion of claim 3, wherein the flexible wrap comprises a fabric or textile material.

### Claim 5 (depends on 3)

The sofa seat cushion of claim 3, wherein the coil springs are comprised of steel.

### Claim 6 (depends on 1)

The sofa seat cushion of claim 1, wherein the upholstery foam envelope comprises a bottom upholstery foam layer, a top upholstery foam layer, and a side upholstery foam layer.

### Claim 7 (depends on 6)

The sofa seat cushion of claim 6, wherein the bottom upholstery foam layer is positioned directly beneath the plurality of pocketed springs, and wherein the top upholstery foam layer is directly above the pocketed springs.

### Claim 8 (depends on 7)

The sofa seat cushion of claim 7, wherein the side upholstery foam layer borders a perimeter of the plurality of pocketed springs, the bottom upholstery foam layer, and the top upholstery foam layer.

### Claim 9 (depends on 8)

The sofa seat cushion of claim 8, wherein the side upholstery foam layer comprises a single foam piece configured to extend around the perimeter of the plurality of pocketed springs.

### Claim 10 (depends on 8)

The sofa seat cushion of claim 8, wherein the side upholstery foam layer comprises two or more foam pieces that are positioned end to end so as to border the perimeter of the plurality of pocketed springs.

### Claim 11 (depends on 1)

The sofa seat cushion of claim 1, wherein the memory foam layer comprises a material composition configured to contour a person's body in response to heat and pressure due to the person sitting on the sofa seat cushion, the memory foam layer being configured to quickly return to an original shape once the pressure and heat are removed from the sofa seat cushion.

### Claim 12 (depends on 11)

The sofa seat cushion of claim 11, wherein at least a portion of the memory foam layer is comprised of a visco-elastic memory foam.

### Claim 13 (depends on 12)

The sofa seat cushion of claim 12, wherein the at least a portion of the memory foam layer is comprised of a gel-infused visco-elastic memory foam.