# US 10,477,897 B2 · Air and/or aerosol heater

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- Number: US 10,477,897 B2
- Document ID: US10477897B2
- Status: Granted
- Kind: B2
- Application number: 15/437,636
- Filed: 2017-02-21
- Published: 2017-08-24
- Granted: 2019-11-19
- Earliest claimed: 2016-02-22
- Assignees: TüRk & Hillinger GmbH
- Applicants: Türk & Hillinger GmbH
- Inventors: Andreas Schlipf
- Web page: https://patentgrep.com/patent/US10477897B2

## CPC

- H05B 3/04: Waterproof or air-tight seals for heaters
- A24F 40/46: Shape or structure of electric heating means
- H05B 3/06: Heater elements structurally combined with coupling elements or holders
- H05B 3/46: heating conductor mounted on insulating base
- H05B 2203/014: Heaters using resistive wires or cables not provided for in H05B3/54
- H05B 2203/021: Heaters specially adapted for heating liquids
- H05B 2203/022: Heaters specially adapted for heating gaseous material
- H05B: ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- A24F: SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES (inhaling appliances for medical purposes, shaped like cigars, cigarettes or pipes A61M15/06)

## Abstract

An air and/or aerosol heater (10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 110, 120, 130, 140, 150), especially for an e-cigarette, includes a tube (11, 21, 31, 34, 35, 41, 51, 61, 71, 81, 91, 101, 111, 121, 131, 141, 151), in which air and/or aerosol can be heated, and includes a resistor element (12, 22, 32, 42, 52, 62, 72, 82, 92, 102, 112, 122, 132, 142, 152) arranged on the outer surface of the tube (11, 21, 31, 34, 35, 41, 51, 61, 71, 81, 91, 101, 111, 121, 131, 141, 151) or on the inner surface of the tube (11, 21, 31, 34, 35, 41, 51, 61, 71, 81, 91, 101, 111, 121, 131, 141, 151). The resistor element (12, 22, 32, 42, 52, 62, 72, 82, 92, 102, 112, 132, 142, 152) is fixed on the tube (11, 21, 31, 34, 35, 41, 51, 61, 71, 81, 91, 101, 111, 121, 131, 141, 151).

## Claims

### Claim 1

An air and/or aerosol heater for an e-cigarette, the heater comprising:
a tube in which air and/or aerosol can be heated; and
a resistor element arranged on an outer surface of the tube or on an inner surface of the tube, wherein the resistor element is fixed on the tube, the resistor element being fixed on the tube with a covering in at least some sections, with a fixing layer or with a casting, in at least some sections, with a fixing layer, at least a portion of the fixing layer defining at least a portion of an outermost layer of the heater, wherein an effective cross section of the resistor element is greater at tube ends than in a middle of the tube.

### Claim 2 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein the tube has a wall thickness that is less than or equal to 0.6 mm.

### Claim 3 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein the tube has a length that is less than or equal to 12 mm.

### Claim 4 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein the tube is comprised of a material with a thermal conductivity that is greater than or equal to 2 W/mK.

### Claim 5 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein the tube is a ceramic tube.

### Claim 6 (depends on 5)

An air and/or aerosol heater in accordance with claim 5, wherein the ceramic tube is manufactured from an alumina or steatite ceramic.

### Claim 7 (depends on 5)

An air and/or aerosol heater in accordance with claim 5, wherein the ceramic tube is densely sintered.

### Claim 8 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein:
the resistor element is fixed on the tube with at least one recess or groove arranged on the tube and/or with the use of at least one projection arranged on the tube.

### Claim 9 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein the resistor element is fixed on the tube by a comb fixing element.

### Claim 10 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein an effective cross section of the resistor element is increased at the tube ends by turns of the resistor element, which are short-circuited with one another.

### Claim 11 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein the resistor element comprises an insulating oxidized resistance wire, which is wound turn to turn.

### Claim 12 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, further comprising a terminal section, in which an electrical connection is established to electrical supply lines, wherein the terminal section is thermally uncoupled from at least one section of the tube.

### Claim 13 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein:
the tube comprises a tube wall with at least one hole in the tube wall; and
the resistor element is fixed by a section of the resistor element being guided through the at least one hole or is fixed to an auxiliary connection wire guided through the hole.

### Claim 14 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein the fixing layer covers only a portion of the resistor element, wherein a remaining portion of the resistor element is exposed to an environment external to the heater.

### Claim 15 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein the fixing layer extends continuously, without interruption, from one end of the tube to another end of the tube and the fixing layer extends three-hundred and sixty degrees about a longitudinal axis of the tube.

### Claim 16 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein the fixing layer extends continuously, without interruption, from one end of the tube to another end of the tube and the fixing layer extends about only a portion of a circumference of the tube with respect to a longitudinal axis of the tube, wherein a portion of the resistor element is exposed to an environment external to the heater.

### Claim 17 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein each portion of the fixing layer comprises a same material, the fixing layer being in direct contact with the resistor element, wherein the tube comprises a tube hole, wherein at least a portion of the resistor element is arranged in the tube hole.

### Claim 18 (depends on 1)

An air and/or aerosol heater in accordance with claim 1, wherein the fixing layer comprises a first end portion and a second end portion, the first end portion engaging a first end portion of the tube and the second end portion engaging a second end portion of the tube, wherein a portion of the tube is not covered by the fixing layer, the portion of the tube being located between the first end portion and the second end portion.

### Claim 19

An air and/or aerosol heater for an e-cigarette, the heater comprising:
a tube in which air and/or aerosol can be heated; and
a resistor element arranged on an outer surface of the tube or on an inner surface of the tube, wherein the resistor element is fixed on the tube, the resistor element being fixed on the tube with a covering in at least some sections, with a fixing layer or with a casting, in at least some sections, with a fixing layer, at least a portion of the fixing layer defining at least a portion of an outermost layer of the heater, the tube comprising a tube wall with at least one hole in the tube wall, the resistor element being fixed by a section of the resistor element being guided through the at least one hole or is fixed to an auxiliary connection wire guided through the hole.

### Claim 20

An air and/or aerosol heater for an e-cigarette, the heater comprising:
a tube in which air and/or aerosol can be heated; and
a resistor element arranged on an outer surface of the tube or on an inner surface of the tube, wherein the resistor element is fixed on the tube, the resistor element being fixed on the tube with a covering in at least some sections, with a fixing layer or with a casting, in at least some sections, with a fixing layer, at least a portion of the fixing layer defining at least a portion of an outermost layer of the heater, the fixing layer covering only a portion of the resistor element, wherein a remaining portion of the resistor element is exposed to an environment external to the heater.
