# US 10,477,786 B1 · Two-stage aeroponic growing system and method

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 10,477,786 B1
- Document ID: US10477786B1
- Status: Granted
- Kind: B1
- Application number: 15/809,420
- Filed: 2017-11-10
- Granted: 2019-11-19
- Earliest claimed: 2016-11-14
- Assignees: Eric John Wilson
- Applicants: Eric John Wilson
- Inventors: Eric John Wilson
- Web page: https://patentgrep.com/patent/US10477786B1

## CPC

- A01G 31/06: Hydroponic culture on racks or in stacked containers
- A01G 9/025: {Containers and elements for greening walls (for covering roofs A01G9/033)}
- A01G 9/042: {Combinations of a saucer and a flower pot attached together}
- A01G 9/045: {Trays for receiving multiple pots}
- A01G 9/247: {Watering arrangements}
- A01G 27/003: {Control of self-acting watering devices (Hydroponic system controls A01G31/008)}
- A01G 31/047: {with containers inside rotating drums or rotating around a horizontal axis, e.g. carousels}
- Y02P 60/20: Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P 60/21: Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
- A01G: HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING (picking of fruits, vegetables, hops or the like A01D46/00; propagating unicellular algae C12N1/12)
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

A two-stage aeroponic growing system and method provides a cylindrical container and a sloped container that independently, or in conjunction, work to expose vegetation to nutrients, liquids, and light in two successive stages. A substrate, such as a Grodan® plug, initiates growth of the vegetation. The cylindrical and sloped containers provide a surface for the roots and fibers of the substrate to engage, and also have various apertures on all surfaces that enable 360° exposure to nutrients, liquids, and light. In the second stage of growth, the substrate snugly positions inside the cylindrical container. The sloped container snugly retains the cylindrical container. The sloped container has a sloped lid of about 6° that creates greater space for retaining multiple cylindrical containers. Drain holes and spray nozzles help control moisture exposure in the sloped container to create a controlled environment for the second stage growth of the vegetation.

## Claims

### Claim 1

A two-stage aeroponic growing system, the system comprising:
at least one cylindrical container comprising a generally cylindrical sidewall that forms a generally cylindrical cavity, the cylindrical sidewall defined by a plurality of spaced-apart, elongated side apertures, a closed end defined by a plurality of spaced-apart end apertures, and an open end terminating at a circumferential edge, whereby a rim extending around the circumferential edge of the at least one cylindrical container;
a cylindrical lid defined by a first face, a second face, and a plurality of lid apertures, the cylindrical lid configured to engage the circumferential edge of the at least one cylindrical container, the cylindrical lid further configured to regulate access to the cylindrical cavity of the at least one cylindrical container;
a sloped container comprising a tray that forms at least one drain hole, the tray surrounded by a first wall, a pair of lateral walls and a generally sloped second wall, the walls having an upper free edge, the tray and the walls forming a cavity, further the sloped container comprising at least one fluid supply hole;
a curved lid having a sloped surface and a circumferential edge configured to mount on to the upper edge of the walls of the sloped container, the sloped surface of the curved lid comprises a central horizontal plane surface and a plurality of gradually sloped plane surfaces from both sides of the central horizontal plane surface, whereby each of the gradually sloped plane surfaces are at a predetermined gradient from the adjacent plane surface, further each of the plane surfaces comprises a plurality of rows of evenly, spaced-apart holes which are configured to enable holding at least one cylindrical container, whereby the rim engages the curved lid allowing the at least one cylindrical container fixedly coupled to the sloped container at a predetermined angle; and
at least one nozzle attached to the fluid supply hole of the sloped container, wherein the at least one nozzle is configured to controllably spray a fluid in the cavity of the sloped container.

### Claim 2 (depends on 1)

The system of claim 1, further comprising a substrate configured to fit snugly in cylindrical cavity of the at least one cylindrical container, the substrate comprising a block of mineral fibers including Grodan® plug.

### Claim 3 (depends on 1)

The system of claim 1, wherein height of the cylindrical container ranges from about 1.5 to 2 inches and circumference of the cylindrical container is about 2 inches.

### Claim 4 (depends on 1)

The system of claim 1, wherein the rim extends up to about 1 inch around the circumferential edge of the cylindrical container.

### Claim 5 (depends on 1)

The system of claim 1, wherein the lid apertures include a central flower-shaped aperture and a concentric series of elongated openings surrounding the flower-shaped aperture.

### Claim 6 (depends on 1)

The system of claim 1, wherein a closed end of the cylindrical container includes a flower-shaped aperture.

### Claim 7 (depends on 1)

The system of claim 1, wherein the cylindrical lid detachably attaches in a perpendicular disposition in relation to the cylindrical sidewall, thereby allowing access to the cylindrical cavity of the cylindrical container to deposit, remove, or manipulate the substrate inside the cylindrical cavity.

### Claim 8 (depends on 1)

The system of claim 1, wherein the sloped container has a length of about 15 inches and a breadth of about 10 inches, a height of the first wall is about 5 inches and a height of the sloped second wall is about 2.5 inches.

### Claim 9 (depends on 1)

The system of claim 1, wherein the sloped container is made of materials selected from the group consisting of metals and polymers.

### Claim 10 (depends on 1)

The system of claim 1, wherein the pair of lateral walls of the sloped container slope from the first wall to the second wall at about a 3° angle and the curved lid slopes at about a 3° angle, thereby when the curved lid is attached to the sloped container the combination of both slopes forms about a 6° gradient.

### Claim 11 (depends on 10)

The system of claim 10, wherein the predetermined gradient of the sloped plane surfaces is sloped between about 3 to 27 degrees from the central horizontal plane surface of the curved lid, thereby creating greater space for receiving multiple cylindrical containers.

### Claim 12 (depends on 1)

The system of claim 1, wherein the discharge of fluid from the at least one nozzle is programmable.

### Claim 13 (depends on 1)

The system of claim 1, wherein the discharge of fluid from the at least one nozzle is remotely controlled.

### Claim 14 (depends on 1)

The system of claim 1, wherein the at least one nozzle is operationally connected to at least one hole on the tray, the first wall, the second wall or at least one of the pair of lateral walls to thereby coordinate spraying fluid and nutrients to the vegetation.

### Claim 15 (depends on 1)

The system of claim 1, wherein the system further comprises at least one external fluid pressure line connected to at least one hole on the tray.

### Claim 16

A method for aeroponic growing of vegetation in two stages, the method comprising:
providing a substrate for growing vegetation, the substrate comprising a block of mineral fibers and defined by a restricted volume;
providing a cylindrical container having a continuous cylindrical sidewall that forms a cylindrical cavity, an open end, and a closed end, the cylindrical container comprising a rim extending around circumferential edge of an open end of the at least one cylindrical container;
positioning the substrate in the cylindrical cavity in a snug relationship;
initiating a first stage of growth of the vegetation;
providing a sloped container comprising a tray surrounded by a first wall, a pair of lateral walls, and a generally sloped second wall, the walls having an upper free edge, wherein the tray and the walls form a cavity, the sloped container comprising at least one fluid supply hole and at least one drain hole;
providing a curved lid having a sloped surface and a circumferential edge configured to mount on to the upper edge of the walls of the sloped container, the sloped surface of the curved lid comprises a central horizontal plane surface and a plurality of gradually sloped plane surfaces from both sides of the central horizontal plane surface, whereby each of the gradually sloped plane surfaces are at a predetermined gradient which form an adjacent plane surface, each of the plane surface comprises a plurality of rows of evenly, spaced-apart holes;
coupling the cylindrical containers to the sloped container through the plurality of holes on the sloped surface of the curved lid, whereby the rim of the cylindrical containers engage the sloped surface, thereby allowing the closed end of each of the cylindrical containers angled towards a center of the cavity of the sloped container while the open end of each of the cylindrical containers is angled outwards from the curved lid of the sloped container;
initiating a second stage of growth of the vegetation;
spraying a fluid into the cavity of the sloped container by at least one nozzle attached to the at least one fluid supply hole; and
draining excess fluid from the sloped container through the at least one drain hole.

### Claim 17 (depends on 16)

The method of claim 16, wherein the pair of lateral walls of the sloped container slope from the first wall to the second wall at about a 3° angle and the curved lid slopes at about a 3° angle, thereby when the curved lid is attached to the sloped container the combination of both slopes forms about a 6° gradient.

### Claim 18 (depends on 16)

The method of claim 16, wherein the holes on the curved lid are circular to match the cylindrical shape of the sidewalls of the cylindrical container, whereby the cylindrical containers are force-fit into corresponding holes on the curved lid, thereby allowing the rim of the cylindrical container to rest on the surface of the curved lid.

### Claim 19 (depends on 16)

The method of claim 16, wherein the spraying of the fluid from the at least one nozzle is programmable and remotely controlled.

### Claim 20 (depends on 16)

The method of claim 16, wherein the predetermined gradient of the sloped plane surfaces is sloped between about 3 degrees to 27 degrees from the central horizontal plane surface of the curved lid, thereby creating greater space for receiving multiple cylindrical containers.