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US 10,471,507 B2Granted
Methods of fabricating ceramic or intermetallic parts
AssigneeHalliburton Energy Services, Inc.
InventorsJeffrey G. Thomas, Grant O. Cook, III
Life of this patent
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Abstract
A part includes a three-dimensional porous metallic workpiece printed via an additive manufacturing process and subsequently subjected to a diffusion-based process to convert at least a portion of the porous metallic workpiece to a ceramic workpiece or an intermetallic workpiece.
Claims11
A method, comprising:
- extending a drill string into a wellbore from a drilling platform, the drill string having a drill bit attached to an end thereof;
- and
- circulating a drilling fluid to the drill bit and through the wellbore with a pump fluidly connected to the drill string,
- wherein the drill bit is manufactured by:
- positioning one or more ceramic or intermetallic workpieces into a mold assembly that defines at least a portion of an infiltration chamber, each ceramic or intermetallic workpiece being fabricated by:
- printing a three-dimensional porous metallic workpiece via an additive manufacturing process;
- and
- subjecting the porous metallic workpiece to a diffusion-based process and thereby converting at least a portion of the porous metallic workpiece to a ceramic workpiece or an intermetallic workpiece, wherein the porous metallic workpiece comprises a metal or a metal alloy that forms a carbide, upon being subjected to a reaction atmosphere of the diffusion-based process;
- depositing reinforcing materials into the infiltration chamber;
- and
- infiltrating the one or more ceramic or intermetallic workpieces and the reinforcing materials with a binder material and thereby producing a composite, wherein a bit body of the drill bit includes a hard composite portion and the one or more ceramic or intermetallic workpieces are localized proximal to a nozzle opening or an apex of the drill bit.
8 more elements
Dependencies are inferred from the claim text.