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US 10,471,377 B2Granted
Method of making a thin filtration media
AssigneeAhlstrom-Munksjö Oyj
InventorsKevin R. Schouweiler, Kent Williamson
Life of this patent
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Abstract
A method for manufacturing a filtration media with improved filtration, strength, tear resistance and air permeability in the form of a relatively thin and lightweight wet-laid fibrous web that has a wet Mullen ratio of 20% to 90% to ensure that the media is flexible enough to be formed into a fluted structure, and strong enough to retain the fluted structure when would into a roll and to permit further processing.
Claims22
A method of making a filtration media, comprising the steps of:
- forming a fiber furnish having a fiber composition of 80-100 wt % cellulose fibers and 0-20 wt % synthetic fibers, the cellulose fibers comprising at least 50 wt % curled softwood pulp of a type that a 60 pounds per 3,000 square feet (98 g/m2) handsheet made exclusively from the curled softwood pulp has a caliper of 16-26 mils (0.41-0.66 mm), and an air permeability of 100-175 cfm (508-8891/m2s);
- diluting the fiber furnish;
- refining the fiber furnish to induce fibrillation of the softwood fibers;
- forming a fiber web on a paper machine from the fiber furnish;
- drying the wet web to form a dry sheet;
- applying a resin binder to the dry sheet to form a saturated sheet;
- and
- curing the resin in the saturated sheet to form a cured sheet having a wet Mullen ratio of 20% to 90%, a caliper of about 6 to 15 mils (0.15 to 0.38 mm), and an air permeability of at least 20 cfm (101.61/m2s).
5 more elements
Dependencies are inferred from the claim text.