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US 10,464,247 B2Granted
Method of forming blown polymeric foam film
AssigneeMuCell Extrusion, LLC
InventorsMark E. Lindenfelzer, Jere R. Anderson, Samuel E. Dix
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Abstract
A method of forming a blown polymeric foam film is described herein. As described further below, equipment design (e.g., die design) and processing conditions may be controlled to form blown films having desired characteristics.
Claims20
A method of forming a blown polymeric foam film, the method comprising:
- forming a single-phase solution of polymeric material and blowing agent in an extruder;
- extruding the solution through a die by passing through an inner die passageway having an outward taper and converging in a downstream direction approaching an outlet of the die so as to form an annular polymeric foam extrudate nucleating upon said extruding;
- blowing to expand the extrudate into a blown polymeric foam film precursor;
- and
- processing the blown polymeric foam film precursor into a blown polymeric foam film, the blown film having a plurality cells having a length and thickness,
- wherein the length of the cells is greater than the thickness of the cells such that the average aspect ratio of the cell length to cell thickness is less than 3:1, the average maximum dimension of the cells being less than 150 microns, and
- wherein the blown polymeric foam film has a density between 0.05 g/cm3 and 0.90 g/cm3.
4 more elements
Dependencies are inferred from the claim text.