# US 10,441,982 B2 · Plug for rolling of seamless steel pipe, method for manufacturing the same and method for manufacturing seamless steel pipe using the same

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 10,441,982 B2
- Document ID: US10441982B2
- Status: Granted
- Kind: B2
- Application number: 14/427,414
- Filed: 2013-09-09
- Published: 2015-08-06
- Granted: 2019-10-15
- Earliest claimed: 2012-09-11
- Assignees: Jfe Steel Corporation
- Applicants: Jfe Steel Corporation
- Inventors: Takaaki Iguchi; Tatsuro Katsumura; Hideto Kimura
- Web page: https://patentgrep.com/patent/US10441982B2

## CPC

- B21B 28/00: Maintaining rolls or rolling equipment in effective condition (lubricating, cooling or heating rolls while in use B21B27/06)
- B21B 25/00: Mandrels for metal tube rolling mills, e.g. mandrels of the types used in the methods covered by group B21B17/00; Accessories or auxiliary means therefor {; Construction of, or alloys for, mandrels or plugs}
- C23C 8/02: Pretreatment of the material to be coated (C23C8/04 takes precedence)
- C23C 8/12: using elemental oxygen or ozone
- C25D 5/50: by heat-treatment
- C25D 7/00: Electroplating characterised by the article coated
- B21B 19/04: Rolling basic material of solid, i.e. non-hollow, structure; Piercing {, e.g. rotary piercing mills}
- B21B: ROLLING OF METAL (auxiliary operations used in connection with metal-working operations covered in B21, see B21C; bending by rolling B21D; manufacture of particular objects, e.g. screws, wheels, rings, barrels, balls, by rolling B21H; pressure welding by means of a rolling mill B23K20/04)
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)
- C25D: PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR

## Abstract

A plug for rolling of a seamless steel pipe, the plug having an oxide layer composed of a cobalt-base oxide on a surface of a coating layer formed by coating a surface of a base metal with cobalt or a cobalt-base alloy, a method for manufacturing the plug and a method for manufacturing a seamless steel pipe using the plug.

## Claims

### Claim 1

A plug for rolling of a seamless steel pipe, the plug comprising:
a base metal;
a coating layer formed on the base metal by coating a surface of the base metal with pure cobalt comprising 99 mass % or more of cobalt and a balance being inevitable impurities or a cobalt-nickel alloy, the cobalt-nickel alloy containing 0.3 mass % or more and 30 mass % or less of Ni; and
an oxide layer including a cobalt-base oxide formed on a surface of the coating layer,
wherein an average thickness of the oxide layer is in the range of 10 μm to 40 μm.

### Claim 2 (depends on 1)

The plug for rolling of a seamless steel pipe according to claim 1, wherein the oxide layer is formed by performing a heat treatment by holding at a high temperature.

### Claim 3 (depends on 2)

The plug for rolling of a seamless steel pipe according to claim 2, wherein the oxide layer is also formed using heat applied when rolling of the seamless steel pipe is performed.

### Claim 4 (depends on 1)

The plug for rolling of a seamless steel pipe according to claim 1, wherein the oxide layer is formed using heat applied when rolling of the seamless steel pipe is performed.

### Claim 5 (depends on 1)

The plug for rolling of a seamless steel pipe according to claim 1, wherein the base metal includes a ferrous material.

### Claim 6 (depends on 1)

A method for manufacturing a seamless steel pipe, using the plug according to claim 1 comprising: piercing a billet with the plug; and rolling the billet to form the seamless steel pipe.

### Claim 7 (depends on 1)

The plug for rolling of a seamless steel pipe according to claim 1, wherein the coating layer is formed by coating the surface with the cobalt-nickel alloy.

### Claim 8 (depends on 1)

The plug for rolling of a seamless steel pipe according to claim 1, wherein the average thickness of the oxide layer is in the range of 28 μm to 40 μm.

### Claim 9

A method for manufacturing a plug for rolling of a seamless steel pipe, the method comprising:
coating a surface of a metallic plug with a film including pure cobalt comprising 99 mass % or more of cobalt and a balance being inevitable impurities or a cobalt-nickel alloy having a thickness in the range of 0.1 mm to 2 mm, the cobalt-nickel alloy containing 0.3 mass % or more and 30 mass % or less of Ni; and
after the coating step, performing a heat treatment in atmospheric air at a temperature of 300° C. to 1000° C. in order to form an oxide layer including a cobalt-base oxide, the oxide layer having an average thickness in the range of 10 μm to 40 μm.

### Claim 10 (depends on 9)

The method for manufacturing a plug according to claim 9, wherein the heat treatment is performed using heat applied when rolling of the seamless steel pipe is performed.

### Claim 11 (depends on 9)

The method for manufacturing a plug according to claim 9, wherein the coating of the metallic plug is performed by plating.

### Claim 12 (depends on 9)

The method for manufacturing a plug according to claim 9, wherein the oxide layer has an average thickness in the range of 28 μm to 40 μm.

### Claim 13

A plug for rolling of a seamless steel pipe, the plug comprising:
a base metal;
a coating layer formed on the base metal by coating a surface of the base metal with pure cobalt comprising 99 mass % or more of cobalt and a balance being inevitable impurities; and
an oxide layer including a cobalt-base oxide formed on a surface of the coating layer,
wherein an average thickness of the oxide layer is in the range of 10 μm to 40 μm.

### Claim 14 (depends on 13)

The plug for rolling of a seamless steel pipe according to claim 13, wherein the average thickness of the oxide layer is in the range of 28 μm to 40 μm.
