# US 10,441,382 B2 · Dentist tool > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 10,441,382 B2 - Document ID: US10441382B2 - Status: Granted - Kind: B2 - Application number: 14/687,110 - Filed: 2015-04-15 - Published: 2015-09-17 - Granted: 2019-10-15 - Earliest claimed: 2009-02-02 - Assignees: Viax Dental Technologies LLC - Applicants: Viax Dental Technologies, LLC - Inventors: Evelyne Jacquemyns - Web page: https://patentgrep.com/patent/US10441382B2 ## CPC - A61C 1/082: {Positioning or guiding, e.g. of drills} - A61C 3/02: Tooth drilling or cutting instruments; Instruments acting like a sandblast machine - B33Y 80/00: Products made by additive manufacturing - Y10T 29/49567: Dental appliance making - A61C: DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE (non-driven toothbrushes A46B; {tongue scrapers A61B17/24;} preparations for dentistry A61K6/00; preparations for cleaning the teeth or mouth A61K8/00, A61Q11/00) - B33Y: ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION ## Abstract Method for producing a dentist tool formed by an overlay to be used by a dentist in removing tooth structure, said method comprising the steps of: acquiring three-dimensional data relating to a shape of a tooth and at least a part of a neighboring tooth; processing said three-dimensional data with a computer so as to determine an overlay fitting said tooth and fitting at least said part of said neighboring tooth; further processing said three-dimensional data with said computer so as to determine a predetermined part of tooth structure to be removed from said tooth so as to prepare said tooth for further treatment; determining at least two guiding edges of which a first and a second guiding edge are spaced apart from each other by a distance d of at least 0.5 mm, said guiding edges being configured so as to enable said dentist cutting tool to be guided by simultaneously contacting said first and said second guiding edge in such a manner as to enable a guided removal of at least partially said predetermined part of tooth structure; producing said determined overlay having said determined guiding edges. ## Claims ### Claim 1 An overlay for guiding a dental cutting tool defining a longitudinal axis in the removal of predetermined tooth structure from a tooth to be treated, the overlay comprising: an inner surface having a shape and dimensions corresponding to and configured for contacting a contact region on and extending at least partially around either of or both an outer surface of the tooth to be treated and an outer surface of a neighboring tooth of the tooth to be treated such that the inner surface remains releasably fixed to the contact region and in the same position relative to the tooth to be treated upon application of pressure to the overlay during guiding of the dental cutting tool in normal use of the overlay; a first guiding edge extending through a thickness of the overlay including through the inner surface, the first guiding edge having a contour corresponding to any one or any combination of horizontal, vertical, and tilt movements to be followed by the dental cutting tool in a direction transverse to the longitudinal axis of the dental cutting tool; and a second guiding edge extending through the thickness of the overlay including through the inner surface, the second guiding edge being spaced apart from the first guiding edge and having a contour corresponding to any one or any combination of the horizontal, vertical, and tilt movements to be followed by the dental cutting tool, wherein the inner surface of the overlay is configured for extending between top and bottom portions of the respective one or both of the outer surface of the tooth to be treated and the outer surface of the neighboring tooth of the tooth to be treated to which the inner surface corresponds and on which the inner surface is configured for contacting a contact region, the inner surface of the overlay being configured for contacting the respective bottom portion or portions at a respective location or respective locations adjacent to a gingiva of the patient. ### Claim 2 (depends on 1) The overlay of claim 1, wherein the inner surface has a shape and dimensions such that the inner surface is releasably fixable to at least parts of a plurality of neighboring teeth of the tooth to be treated, the inner surface, when fixed to the plurality of neighboring teeth, adequately contacting the plurality of neighboring teeth so that the overlay does not release or move upon application of pressure during guiding of the cutting tool in normal use of the overlay. ### Claim 3 (depends on 1) The overlay of claim 1, wherein the first and the second guiding edges are spaced apart at least 0.5 mm. ### Claim 4 (depends on 1) The overlay of claim 1, wherein the first and the second guiding edges are spaced apart a minimum fixed distance between corresponding contacting points along respective lengths of the first and the second guiding edges. ### Claim 5 (depends on 1) The overlay of claim 1, wherein the first and the second guiding edges are spaced apart a fixed distance for contacting the dental cutting tool at corresponding contacting points of the first and the second guiding edges. ### Claim 6 (depends on 1) The overlay of claim 1, wherein the overlay is a monolithic, inseparable structure. ### Claim 7 (depends on 1) The overlay of claim 1, wherein the first and the second guiding edges extend in a horizontal direction such that when the dental cutting tool is located at least at one position between the first and the second guiding edges and is oriented vertically, the overlay guides the dental cutting tool to follow only a horizontal movement of the horizontal, vertical, and tilt movements. ### Claim 8 (depends on 1) The overlay of claim 1, wherein the first and the second guiding edges define a first guiding groove, the overlay further comprising: a second guiding groove separated from the first guiding groove and defined by: a third guiding edge extending through a thickness of the overlay including through the inner surface, the third guiding edge having a contour corresponding to any one or any combination of horizontal, vertical, and tilt movements to be followed by a dental cutting tool; and a fourth guiding edge extending through the thickness of the overlay including through the inner surface, the fourth guiding edge being spaced apart from the third guiding edge and having a contour corresponding to any of the horizontal, vertical, and tilt movements to be followed by the dental cutting tool. ### Claim 9 (depends on 1) System to be used by a dentist in the removal of predetermined tooth structure from a tooth to be treated, the system comprising: the overlay of claim 1; and a dental cutting tool configured to engage at least one of the guiding edges of the overlay. ### Claim 10 (depends on 9) The system of claim 9, wherein a portion of the dental cutting tool has a thickness such that the dental cutting tool simultaneously contacts the first and the second guiding edges of the overlay as the dental cutting tool moves along a path defined by the first and the second guiding edges. ### Claim 11 (depends on 9) The system of claim 9, wherein the dental cutting tool comprises a cutting portion and a collar, at least one of the first and the second guiding edges of the overlay being configured to contact the collar so as to enable the dental cutting tool to be guided by the overlay with a predetermined depth. ### Claim 12 (depends on 1) The overlay of claim 1, wherein the second guiding edge defines an elongated opening with and is spaced apart from the first guiding edge, the elongated opening being at an outer surface of the overlay. ### Claim 13 (depends on 1) The overlay of claim 1, wherein the shape and dimensions of the inner surface are configured for extending at least partially around sides of the respective top and bottom portions of the respective one or both of the outer surface of the tooth to be treated and the outer surface of the neighboring tooth of the tooth to be treated to which the inner surface corresponds and on which the inner surface is configured for contacting a contact region. ### Claim 14 Set of overlays to be used for guiding at least one dental cutting tool in removing predetermined tooth structure from a tooth to be treated, the set of overlays comprising two or more of the following overlays: a first overlay having a shape and dimensions for guiding at least one dental cutting tool to cut away at least a portion of an upper part of a tooth based on a desired height of remaining tooth structure after removal of the upper part of the tooth; a second overlay having a shape and dimensions for guiding at least one dental cutting tool to cut away at least a portion of a longitudinal side of the tooth; a third overlay having a shape and dimensions for guiding at least one dental cutting tool to cut away at least a portion of a transversal side of the tooth; a fourth overlay having a shape and dimensions for guiding at least one dental cutting tool to round off edges between the longitudinal and the transversal sides of the tooth at one side of the tooth; and a fifth overlay having a shape and dimensions for guiding at least one dental cutting tool to round off edges between the longitudinal and the transversal sides of the tooth at the other side of the tooth opposite the one side of the tooth. ### Claim 15 (depends on 14) The set of overlays of claim 14, wherein at least one overlay of the set of overlays has an inner surface having a shape and dimensions so that the inner surface is releasably fixable to either of or both the tooth to be treated and a neighboring tooth of the tooth to be treated. ### Claim 16 (depends on 15) The set of overlays of claim 15, wherein at least one overlay of the set of overlays comprises: a first guiding edge extending through a thickness of the at least one overlay, the first guiding edge having a contour corresponding to any of horizontal, vertical, and tilt movements to be followed by the dental cutting tool; and a second guiding edge extending through the thickness of the overlay and spaced apart from the first guiding edge, the second guiding edge having a contour corresponding to any of the horizontal, vertical, and tilt movements to be followed by the dental cutting tool. ### Claim 17 (depends on 16) The set of overlays of claim 16, wherein the first and the second guiding edges define a first guiding groove, the at least one overlay of the set of overlays further comprising: a second guiding groove separated from the first guiding groove, the second guiding groove being defined by: a third guiding edge extending through a thickness of the overlay including through the inner surface, the third guiding edge having a contour corresponding to any of horizontal, vertical, and tilt movements to be followed by the dental cutting tool; and a fourth guiding edge extending through the thickness of the overlay including through the inner surface, the fourth guiding edge being spaced apart from the third guiding edge and having a contour corresponding to any of the horizontal, vertical, and tilt movements to be followed by the dental cutting tool. ### Claim 18 (depends on 16) System to be used by a dentist in the removal of predetermined tooth structure from a tooth to be treated, the system comprising: the set of overlays of claim 16; and a dental cutting tool configured to engage at least one of the guiding edges of the at least one overlay of the set of overlays. ### Claim 19 (depends on 18) The system of claim 18, wherein the at least one overlay of the set of overlays comprises: an inner surface having a shape and dimensions corresponding to and configured for contacting a contact region on and extending at least partially around either of or both an outer surface of the tooth to be treated and an outer surface of a neighboring tooth of the tooth to be treated such that the inner surface remains releasably fixed to the contact region and in the same position relative to the tooth to be treated upon application of pressure to the overlay during guiding of the dental cutting tool in normal use of the overlay, wherein the second guiding edge defines an elongated opening with and is spaced apart from the first guiding edge. ### Claim 20 (depends on 18) The system of claim 18, wherein a portion of the dental cutting tool has a thickness such that the dental cutting tool simultaneously contacts the first and the second guiding edges of the at least one overlay of the set of overlays as the dental cutting tool moves along a path defined by the first and the second guiding edges. ### Claim 21 (depends on 18) The system of claim 18, wherein the at least one overlay of the set of overlays has an inner surface having a shape and dimensions such that the inner surface is releasably fixable to at least parts of a plurality of neighboring teeth of the tooth to be treated, the inner surface, when fixed to the plurality of neighboring teeth, adequately contacting the plurality of neighboring teeth so that the at least one overlay does not release or move upon application of pressure during guiding of the dental cutting tool in normal use of such overlay. ### Claim 22 (depends on 18) The system of claim 18, wherein the dental cutting tool comprises a cutting portion and a collar, at least one of the first and the second guiding edges of the at least one overlay of the set of overlays being configured to contact the collar so as to enable the dental cutting tool to be guided by the overlay with a predetermined depth. ### Claim 23 (depends on 18) The system of claim 18, wherein the first and the second guiding edges define a first guiding groove, the at least one overlay of the set of overlays further comprising: a second guiding groove separated from the first guiding groove, the second guiding groove being defined by: a third guiding edge extending through a thickness of the overlay including through the inner surface, the third guiding edge having a contour corresponding to any one or any combination of horizontal, vertical, and tilt movements to be followed by the dental cutting tool; and a fourth guiding edge extending through the thickness of the overlay including through the inner surface, the fourth guiding edge being spaced apart from the third guiding edge and having a contour corresponding to any of the horizontal, vertical, and tilt movements to be followed by the dental cutting tool. ### Claim 24 (depends on 14) The set of overlays of claim 14, wherein at least one overlay of the set of overlays has an inner surface having a shape and dimensions corresponding to and configured for contacting a contact region on and extending at least partially around either of or both an outer surface of the tooth to be treated and an outer surface of a neighboring tooth of the tooth to be treated such that the inner surface remains releasably fixed to the contact region and in the same position relative to the tooth to be treated upon application of pressure to the overlay during guiding of the dental cutting tool in normal use of the overlay. ### Claim 25 (depends on 14) The set of overlays of claim 14, wherein at least one overlay of the set of overlays has an inner surface having a shape and dimensions so that the inner surface is releasably fixable to at least parts of a plurality of neighboring teeth to the tooth to be treated, the inner surface, when fixed to the plurality of neighboring teeth, adequately contacting the plurality of neighboring teeth so that the at least one overlay does not release or move upon application of pressure during guiding of the dental cutting tool in normal use of such overlay. ### Claim 26 An overlay for guiding a dental cutting tool defining a longitudinal axis in the removal of predetermined tooth structure from a tooth to be treated, the overlay comprising: an inner surface having a shape and dimensions corresponding to and configured for contacting a contact region on and extending at least partially around either of or both an outer surface of the tooth to be treated and an outer surface of a neighboring tooth of the tooth to be treated such that the inner surface remains releasably fixed to the contact region and in the same position relative to the tooth to be treated upon application of pressure to the overlay during guiding of the dental cutting tool in normal use of the overlay; a first guiding edge extending through a thickness of the overlay including through the inner surface, the first guiding edge having a contour corresponding to a vertical movement to be followed by the dental cutting tool in a direction transverse to the longitudinal axis of the dental cutting tool; and a second guiding edge extending through the thickness of the overlay including through the inner surface, the second guiding edge being spaced apart from the first guiding edge and having a contour corresponding to the vertical movement to be followed by the dental cutting tool, wherein the first and the second guiding edges extend in a vertical direction such that when the dental cutting tool is located at least at one position between the first and the second guiding edges and is oriented horizontally, the overlay guides the dental cutting tool to follow only the vertical movement. ### Claim 27 (depends on 26) The overlay of claim 26, wherein the inner surface of the overlay configured for extending between top and bottom portions of the respective one or both of the outer surface of the tooth to be treated and the outer surface of the neighboring tooth of the tooth to be treated to which the inner surface corresponds and on which the inner surface is configured for contacting a contact region, the inner surface of the overlay being configured for contacting the respective bottom portion or portions at a respective location or respective locations adjacent to a gingiva of the patient.