# US 10,441,087 B2 · Mattress with adjustable firmness

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- Number: US 10,441,087 B2
- Document ID: US10441087B2
- Status: Granted
- Kind: B2
- Application number: 15/052,270
- Filed: 2016-02-24
- Published: 2016-08-25
- Granted: 2019-10-15
- Earliest claimed: 2015-02-24
- Assignees: Sleep Number Corporation
- Applicants: Sleep Number Corporation
- Inventors: Kody Lee Karschnik; Wade Daniel Palashewski; Rob Nunn; Eric Rose; Samuel Hellfeld; Jerry Boyer; Steven Jay Young; Carl Hewitt
- Web page: https://patentgrep.com/patent/US10441087B2

## CPC

- A47C 27/084: {self inflating}
- A47C 27/082: {with non-manual inflation, e.g. with electric pumps}
- A47C 27/083: {with pressure control, e.g. with pressure sensors}
- A47C 27/088: {incorporating elastic bodies, e.g. foam}
- A47C: CHAIRS; SOFAS; BEDS

## Abstract

A mattress can include one or more layers of foam material, an adjustable air layer including an air bladder, and a valve. The valve can be fluidically connected to the air bladder and configured to regulate pressure of the air bladder in response to actuation. Some embodiments can include a foam material positioned inside the air bladder.

## Claims

### Claim 1

A substrate, comprising:
a fluid bladder;
a foam core disposed within the fluid bladder;
one or more sensors in fluid communication with the fluid bladder;
a valve having an open position allowing fluid communication between an atmosphere around the substrate and an interior of the fluid bladder and the foam core and a closed position blocking fluid communication between the atmosphere and the interior of the fluid bladder and the foam core; and
a processor configured to:
detect, based on signals from the one or more sensors, presence of a subject on the substrate;
in response to detection of the presence of the subject, set firmness of the substrate to a base firmness by allowing air to escape through the valve in the open position while the subject is present on the substrate and then closing the valve to the closed position;
in response to receiving a request to modify the firmness of the substrate from the base firmness to a requested firmness, set the firmness of the substrate to the requested firmness;
detect absence of the subject on the substrate; and
in response to detection of the absence of the subject, restore the firmness of the substrate from the requested firmness to the base firmness.

### Claim 2 (depends on 1)

The substrate of claim 1, wherein setting the firmness of the substrate to the base firmness in response to detection of the presence of the subject includes setting the valve to the closed position.

### Claim 3 (depends on 1)

The substrate of claim 1, wherein restoring the firmness of the substrate from the requested firmness to the base firmness includes the processor setting the valve to the open position such that the foam core fully expands within the fluid bladder.

### Claim 4 (depends on 1)

The substrate of claim 1, wherein the processor is configured to:
determine a lack of presence of the subject on the substrate;
in response to determining a lack of presence of the subject on the substrate, set the valve to the open position; and
after setting the value to the open position, set the valve to the closed position, having the effect of temporarily exposing the interior of the fluid bladder and the foam core to atmosphere.

### Claim 5 (depends on 1)

The substrate of claim 1, wherein to detect presence of a subject on the substrate, the processor is configured to sense a large increase in pressure in a fluid bladder.

### Claim 6 (depends on 5)

The substrate of claim 5, wherein to sense a large increase in pressure in a fluid bladder, the processor is configured to compare signals from each of the one or more sensors over time.

### Claim 7 (depends on 5)

The substrate of claim 5, wherein to sense a large increase in pressure in a fluid bladder, the processor is configured to compare signals for the fluid bladder and a second fluid bladder.

### Claim 8 (depends on 5)

The substrate of claim 5, wherein the processor is further configured to detect presence if the compared signals indicate a larger increase in pressure in the fluid bladder compared to the second fluid bladder.

### Claim 9 (depends on 1)

The substrate of claim 1, the substrate further comprising a control unit, the control unit comprising:
the processor; and
computer memory.

### Claim 10 (depends on 9)

The substrate of claim 9, the control unit further comprising electronic components capable of determining parameters of the subject's sleep using signals from the one or more sensors.

### Claim 11 (depends on 10)

The substrate of claim 10, wherein the parameters of the subject's sleep include at least one of the group consisting of sleep state and sleep quality.

### Claim 12 (depends on 9)

The substrate of claim 9, wherein the computer memory comprises instructions executable by the processor.

### Claim 13 (depends on 9)

The substrate of claim 9, the control unit further comprising:
means for:
communicating with the processor; and
responsive to the communication from the processor, to actuating the valve.

### Claim 14 (depends on 1)

The substrate of claim 1, the substrate further comprising means for supporting the subject while the subject lays on the substrate.

### Claim 15 (depends on 1)

The substrate of claim 1, wherein the processor is configured to detect the presence of the subject on the substrate while the valve is in the open position prior to setting firmness of the substrate to the base firmness in response to detection of the presence of the subject.

### Claim 16 (depends on 1)

The substrate of claim 1, wherein the processor is configured to restore the firmness of the substrate from the requested firmness to the base firmness by opening the valve to allow air to enter the fluid bladder through the valve while the subject is absent from the substrate.

### Claim 17

A substrate, comprising:
a fluid bladder;
a foam core disposed within the fluid bladder;
one or more sensors in fluid communication with the fluid bladder;
a valve having an open position allowing fluid communication between an atmosphere around the substrate and an interior of the fluid bladder and the foam core and a closed position blocking fluid communication between the atmosphere and the interior of the fluid bladder and the foam core; and
a processor configured to:
detect, based on signals from the one or more sensors, presence of a subject on the substrate;
in response to detection of the presence of the subject, set firmness of the substrate to a base firmness;
in response to receiving a request to modify the firmness of the substrate from the base firmness to a requested firmness, set the firmness of the substrate to the requested firmness, wherein setting the firmness of the substrate to the requested firmness includes setting the valve to the open position only for a predetermined time period, the predetermined time period being sufficient to lower the pressure within the fluid bladder and reduce the firmness of the substrate to the requested firmness;
detect absence of the subject on the substrate; and
in response to detection of the absence of the subject, restore the firmness of the substrate from the requested firmness to the base firmness.

### Claim 18 (depends on 17)

The substrate of claim 17, wherein the predetermined time period being sufficient to lower the pressure within the fluid bladder and reduce the firmness of the substrate to the requested firmness is a product of the subject's body weight on the fluid bladder.

### Claim 19

A substrate, comprising:
a fluid bladder;
a foam core disposed within the fluid bladder;
one or more sensors in fluid communication with the fluid bladder;
a valve having an open position allowing fluid communication between an atmosphere around the substrate and an interior of the fluid bladder and the foam core and a closed position blocking fluid communication between the atmosphere and the interior of the fluid bladder and the foam core; and
a control unit comprising:
computer memory; and
a processor configured to:
detect, based on signals from the one or more sensors, presence of a subject on the substrate;
in response to detection of the presence of the subject, set firmness of the substrate to a base firmness;
in response to receiving a request to modify the firmness of the substrate from the base firmness to a requested firmness, set the firmness of the substrate to the requested firmness;
detect absence of the subject on the substrate; and
in response to detection of the absence of the subject, restore the firmness of the substrate from the requested firmness to the base firmness; and
a solenoid controller configured to:
communicate with the processor; and
responsive to the communication from the processor, to actuate the valve.