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US 10,427,978 B2Granted
Coated building panels and articles containing calcium sulfate hemihydrate
AssigneeUnited States Gypsum Company
InventorsLee K. Yeung, Jeffrey F. Grussing, Christopher J. Borovka
Life of this patent
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Abstract
A method of finishing an interior wall includes the steps of preparing a substrate of building panels including gypsum, cement or combinations thereof, the substrate having a surface, followed by applying a coating to the substrate, the coating having 1-30% by weight of a latex emulsion binder, 30-80% by weight calcium sulfate hemihydrate, up to about 8% by weight of a set inhibiting agent and 20-60% by weight water.
Claims10
A coated interior panel comprising:
- a building panel comprising one of the group consisting of gypsum panels, cement panels, panels having both gypsum and cement and mixtures thereof;
- and
- a primer coating on the panel surface obtained by applying to the panel surface a coating having a thickness of about 5 to about 20 mil when said coating is wet, said coating comprising:
- 10-40% by weight of a latex emulsion binder having a molecular weight greater than 10,000 Daltons;
- 30-80% by weight calcium sulfate hemihydrate;
- less than 8% by weight of a dual set inhibiting agent, wherein the dual set inhibiting agent consists of a first set inhibiting agent and a second set inhibiting agent, and wherein
- the first set inhibiting agent is a compound of 0.1% or more by weight selected from the group consisting of tetrasodium pyrophosphate, tetrapotassium pyrophosphate, aminotri(methylene-phosphonic acid), diethylenetriamine penta (methylene phosphonic acid) trisodium salt, hexamethylene diamine tetra(methylene phosphonic acid) and mixtures thereof;
- and
- the second set inhibiting agent is a polymer of 0.05% or more by weight and having a molecular weight from 2,000 Daltons to 6,000 Daltons and selected from the group consisting of a polymer made from a monomer selected from the group consisting of vinyl acrylates, vinyl acetates, vinyl chlorides, ethylenes, styrenes, substituted styrenes and mixtures thereof;
- and
- 10-40% by weight water;
- and
- wherein said coating does not comprise a set accelerator.
10 more elements
Dependencies are inferred from the claim text.