Low profile rod pumping unit with pneumatic counterbalance for the active control of the rod string
AssigneeLufkin Industries, Inc.
InventorDavid W. Doyle
Life of this patent
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Abstract
Adaptable systems for a surface pumping unit that includes a low inertia pumping unit mechanism having a pneumatic counterbalance assembly are described, as well as methods for the use of such systems for subterranean fluid recovery. The system is capable of being integrated with well management automation systems, thereby allowing for response to active control commands, and automatically altering and/or maintaining a counterbalance force in the pumping unit by adding or removing air mass from a containment vessel associated with the pumping unit.
Claims11
A device for actuating a rod string of a sucker rod pump assembly, the device comprising:
- a motor;
- a linear actuator assembly configured to raise and lower the rod string, wherein the linear actuator assembly comprises a screw selectively rotated by the motor;
- a pneumatic counterbalance assembly connected to the linear actuator assembly and configured to augment the action of the linear actuator assembly;
- an auxiliary pressure vessel in fluid communication with the counterbalance assembly;
- a fluid reservoir;
- and
- a pump configured to move a fluid from the fluid reservoir to the auxiliary pressure vessel.
A method of pumping a fluid from a well utilizing a pump positioned in a well casing, wherein the pump is connected to a reciprocating rod string that is driven by a linear actuator assembly that has a screw driven by a motor and a pneumatic counterbalance assembly that has a compressible volume, the method comprising:
- rotating the screw assembly in a first direction to produce an up-stroke on the rod string;
- measuring a first load of the motor on the up-stroke of the rod string;
- rotating the screw assembly in a second direction to produce a down-stroke on the rod string;
- measuring a second load of the motor on the down-stroke of the rod string;
- determining if either the first load or the second load is larger;
- adjusting the pneumatic pressure within the pneumatic counterbalance assembly to reduce differences between the first load and the second load;
- and
- adjusting the compressible volume within the pneumatic counterbalance assembly by placing the pneumatic counterbalance assembly in fluid communication with an auxiliary pressure vessel and moving an incompressible fluid between a fluid reservoir and the auxiliary pressure vessel.
Dependencies are inferred from the claim text.