Polymers as support material for use in fused filament fabrication
AssigneeBASF SE
InventorsMarie-Claire Hermant, Nikolaus Nestle, Stephan Hueffer
Life of this patent
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Abstract
The present invention relates to the use of a polymer comprising polymerized units (A) and (B): (A) at least one first monomer of the formula (I) where n is 3 to 12; m is 0 to 3; R1 is C1-C10-alkyl, C2-C10-alkenyl, aryl or aralkyl; R2, R3 and R4 are each, independently of one another, hydrogen, C1-C10-alkyl, C2-C10-alkenyl, aryl or aralkyl; and (B) at least one second monomer of the formula (II) where R5, R6 and R7 are each, independently of one another, hydrogen, C1-C10-alkyl, C2-C10-alkenyl, aryl or aralkyl; R8 is C1-C20-alkyl, C2-C10alkenyl, aryl or aralkyl; as a support material in a fused filament fabrication process.
Claims15
A process for producing a three-dimensional solid object, the process comprising:
- i) depositing a support material into a build chamber with a layer-based additive technique to form a solid support structure;
- ii) depositing a modeling material into the build chamber with the layer-based additive technique to form the three-dimensional solid object, wherein the three-dimensional solid object comprises at least one region supported by the solid support structure;
- and
- iii) removing the solid support structure from the three-dimensional solid object with an aqueous solution,
- wherein each layer deposited with a layer-based additive technique is solidified before depositing each additional layer thereon;
- and
- wherein the support material comprises a polymer comprising polymerized units (A) and (B):
- (A) at least one first monomer of formula (I):
- where
- n is 3 to 12;
- m is 0 to 3;
- R1 is C1-C10-alkyl, C2-C10-alkenyl, aryl or aralkyl;
- R2, R3 and R4 are each, independently of one another, hydrogen, C1-C10-alkyl, C2-C10-alkenyl, aryl or aralkyl;
- and
- (B) at least one second monomer of formula (II)
- where
- R5, R6 and R7 are each, independently of one another, hydrogen, C1-C10-alkyl, C2-C10-alkenyl, aryl or aralkyl;
- R8 is C1-C20-alkyl, C2-C10-alkenyl, aryl or aralkyl.
A fused filament fabrication process, the process comprising:
- depositing a modeling material into a build chamber with a layer-based additive technique to form a three-dimensional structure around a solid support material preformed in the build chamber,
- wherein the solid support material comprises a polymer comprising polymerized units (A) and (B):
- (A) at least one first monomer of formula (I):
- where
- n is 3 to 12;
- m is 0 to 3;
- R1 is C1-C10-alkyl, C2-C10-alkenyl, aryl or aralkyl;
- R2, R3 and R4 are each, independently of one another, hydrogen, C1-C10-alkyl, C2-C10-alkenyl, aryl or aralkyl;
- and
- (B) at least one second monomer of formula (II)
- where
- R5, R6 and R7 are each, independently of one another, hydrogen, C1-C10-alkyl, C2-C10-alkenyl, aryl or aralkyl;
- and
- R8 is C1-C20-alkyl, C2-C10-alkenyl, aryl or aralkyl.
Dependencies are inferred from the claim text.