Display device and method for manufacturing the same
AssigneeSony Corporation
InventorTomokazu Ohchi
Life of this patent
Estimating the term…
Abstract
A display device includes a plurality of pixels each including a first light emitting element with a first light reflecting layer, a second light emitting element with a second light reflecting layer, and a third light emitting element with a third light reflecting layer, arranged in a two-dimensional matrix. Each of the light emitting elements includes a first electrode, an organic layer, and a second electrode. Grooves that each have a light shielding layer are formed in a boundary region between the light emitting elements. A bottom of the first groove and a bottom of the third groove are located at a position higher than a top surface of the first light reflecting layer. A bottom of the second groove is located at a position higher than a top surface of the second light reflecting layer.
Claims6
A method for manufacturing a display device including a plurality of pixels arranged in a two-dimensional matrix and respectively including a first light emitting element, a second light emitting element, and a third light emitting element matrix,
- each of the pixels including a lowermost layer/interlayer insulation layer, a first interlayer insulation layer formed on the lowermost layer/interlayer insulation layer, a second interlayer insulation layer formed on the first interlayer insulation layer, and an uppermost layer/interlayer insulation layer,
- each of the light emitting elements including:
- a first electrode formed on the uppermost layer/interlayer insulation layer;
- an insulation film formed at least on a region of the uppermost layer/interlayer insulation layer where the first electrode is not formed;
- an organic layer formed over the insulation film from above the first electrode and including a light emitting layer containing an organic light emitting material;
- and
- a second electrode formed on the organic layer,
- the first light emitting element including a first light reflecting layer formed on the lowermost layer/interlayer insulation layer,
- the second light emitting element including a second light reflecting layer formed on the first interlayer insulation layer, and
- the third light emitting element including a third light reflecting layer formed on the second interlayer insulation layer, the method comprising:
- (A) forming a lowermost layer/interlayer insulation layer, a patterned first interlayer insulation layer, and a patterned second interlayer insulation layer;
- then
- (B) forming a light reflecting layer on an entire upper surface of the structure resulting from step (A) and then patterning the light reflecting layer to form a first light reflecting layer on a region of the lowermost layer/interlayer insulation layer where a first light emitting element is to be formed, to form a second light reflecting layer on a region of the first interlayer insulation layer where a second light emitting element is to be formed, and to form a third light reflecting layer on a region of the second interlayer insulation layer where a third light emitting element is to be formed;
- then
- (C) etching at least a portion of the first interlayer insulation layer located in a boundary region between the first light emitting element and the second light emitting element to form a first recess, at the same time
- etching at least a portion of the second interlayer insulation layer located in a boundary region between the second light emitting element and the third light emitting element to form a second recess, and at the same time
- etching at least a portion of the first interlayer insulation layer and a portion of the second interlayer insulation layer located in a boundary region between the first light emitting element and the third light emitting element to form a third recess;
- then
- (D) forming an uppermost layer/interlayer insulation layer on an entire upper surface of the structure resulting from step (C) and then flattening the uppermost layer/interlayer insulation layer to form a first groove, a second groove, and a third groove in a portion of the uppermost layer/interlayer insulation layer above the first recess, the second recess, and the third recess, respectively;
- and then
- (E) forming a light shielding layer inside the first groove, the second groove, and the third groove.
A display device comprising:
- a plurality of pixels arranged in a two-dimensional matrix and respectively including a first light emitting element, a second light emitting element, and a third light emitting element, wherein
- each of the pixels includes a lowermost layer/interlayer insulation layer, a first interlayer insulation layer formed on the lowermost layer/interlayer insulation layer, a second interlayer insulation layer formed on the first interlayer insulation layer, and an uppermost layer/interlayer insulation layer,
- each of the light emitting elements includes:
- a first electrode formed on the uppermost layer/interlayer insulation layer;
- an insulation film formed at least on a region of the uppermost layer/interlayer insulation layer where the first electrode is not formed;
- an organic layer formed over the insulation film from above the first electrode and including a light emitting layer containing an organic light emitting material;
- and
- a second electrode formed on the organic layer,
- the first light emitting element includes a first light reflecting layer formed on the lowermost layer/interlayer insulation layer,
- the second light emitting element includes a second light reflecting layer formed on the first interlayer insulation layer,
- the third light emitting element includes a third light reflecting layer formed on the second interlayer insulation layer,
- the uppermost layer/interlayer insulation layer covers the lowermost layer/interlayer insulation layer, the first light reflecting layer, the second light reflecting layer, and the third light reflecting layer,
- a first groove is formed in a portion of the uppermost layer/interlayer insulation layer located in a boundary region between the first light emitting element and the second light emitting element,
- a second groove is formed in a portion of the uppermost layer/interlayer insulation layer located in a boundary region between the second light emitting element and the third light emitting element,
- a third groove is formed in a portion of the uppermost layer/interlayer insulation layer located in a boundary region between the first light emitting element and the third light emitting element,
- a light shielding layer is formed inside the first groove, the second groove, and the third groove,
- a lowermost portion of a bottom of the first groove and a lowermost portion of a bottom of the third groove are located at a position higher than a top surface of the first light reflecting layer, and
- a lowermost portion of a bottom of the second groove is located at a position higher than a top surface of the second light reflecting layer.
Dependencies are inferred from the claim text.