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US 10,376,866 B2Granted
Method of regeneration of a spent sulfuric acid catalyst from alkylation of olefins and alkanes via paired oxidation
OwnerChao-Shan Chou, Tse-Chuan Chouinventors
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Abstract
A spent sulfuric acid catalyst from an alkylation unit is regenerated via a paired oxidation electrolysis, wherein active intermediates are generated via both anodic oxidation and cathodic reduction without adding an additional organic peroxide during the electrolysis. The organic impurities in the spent sulfuric acid catalyst are decomposed by the active intermediates, and removed therefrom via evaporation.
Claims11
A method of regeneration of a spent sulfuric acid catalyst from alkylation of olefins and alkanes, said spent sulfuric acid catalyst containing organic impurities and water, said method comprising:
- introducing said spent sulfuric acid catalyst into an electrolysis reactor containing an anode and a cathode,
- introducing air or O2-containing gas into said spent sulfuric acid catalyst, and
- supplying electricity to said anode and said cathode,
- wherein said cathode is an O2-diffusion cathode which is selected from porous lead, pore graphene, and gas-diffusion carbon-polytetrafluroroethylene cathode, and said air or O2-containing gas is introduced into said spent sulfuric acid catalyst through the O2-diffusion cathode, so that oxygen, and water and protons in the spent sulfuric acid catalyst undergo reduction reactions at the O2-diffusion cathode, forming oxidants of hydrogen peroxide and hydroxyl free radicals, and thus at least a portion of the organic impurities are decomposed via reactions with oxygen and the so-formed oxidants.
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