# US 10,375,855 B2 · Systems and methods for zero power automatic thermal regulation > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 10,375,855 B2 - Document ID: US10375855B2 - Status: Granted - Kind: B2 - Application number: 15/877,786 - Filed: 2018-01-23 - Published: 2019-05-09 - Granted: 2019-08-06 - Earliest claimed: 2017-11-08 - Assignees: Honeywell International Inc. - Applicants: Honeywell International Inc. - Inventors: Chad Fertig; Karl D. Nelson; Joshua Dorr; Steven Tin; Neil A Krueger - Web page: https://patentgrep.com/patent/US10375855B2 ## CPC - H05K 7/20281: {Thermal management, e.g. liquid flow control} - H05K 7/20218: {using a liquid coolant without phase change in electronic enclosures (in cabinets of standardized dimensions H05K7/20536; in server cabinets H05K7/20709; in vehicle electronic casings H05K7/20845; in power control electronics H05K7/2089; in displays H05K7/20954)} - H05K 7/20254: {Cold plates transferring heat from heat source to coolant} - H05K 7/20263: {Heat dissipaters releasing heat from coolant} - H05K 7/20272: {Accessories for moving fluid, for expanding fluid, for connecting fluid conduits, for distributing fluid, for removing gas or for preventing leakage, e.g. pumps, tanks or manifolds} - H10W 40/25: characterised by their materials - H10W 40/47: by flowing liquids, e.g. forced water cooling - F28D 2021/0029: {Heat sinks} - F28F 2013/008: {Variable conductance materials; Thermal switches} - H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS - H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10 - F28D: HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT (fluid heaters having heat generating means and heat transferring means F24H; furnaces F27; details of heat-exchange apparatus of general) - F28F: DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION (water and air traps, air venting F16) ## Abstract Systems and methods for zero power automatic thermal regulation are provided. In one embodiment, a method for passive thermal management comprises: establishing thermal conductivity between a self-heating electronic device and a cooling fluid held within a fluid reservoir via a thermal interface; using thermally controlled expansion of the cooling fluid, controlling a length of a column of the cooling fluid extending into at least one channel extending from the fluid reservoir, wherein the channel provides a non-recirculating path for the cooling fluid to expand into, and wherein the length of a column of the cooling fluid is thermally controlled using heat absorbed by the cooling fluid from the self-heating electronic device; and selectively establishing a primary heat path between the electronic device and a heat sink interface thermally coupled to an external environment as a function of the length of the column of the cooling fluid within the channel. ## Claims ### Claim 1 A method for passive thermal management, the method comprising: establishing thermal conduction between a self-heating electronic device and a cooling fluid held within a fluid reservoir via a thermal interface; using thermally controlled expansion of the cooling fluid, controlling a length of a column of the cooling fluid extending from the fluid reservoir into at least one of a channel extending from the fluid reservoir, wherein the at least one of the channel provides a non-recirculating path for the cooling fluid to expand into, and wherein the length of the column of the cooling fluid is thermally controlled using heat absorbed by the cooling fluid from the self-heating electronic device; and selectively establishing a primary heat path between the self-heating electronic device and a heat sink interface thermally coupled to an external environment as a function of the length of the column of the cooling fluid within the at least one of the channel; wherein the at least one of the channel is shaped to vary in area of thermal contact between the cooling fluid and the heat sink interface as a function of fluid expansion length within the at least one of the channel. ### Claim 2 (depends on 1) The method of claim 1, wherein at least one surface of the heat sink interface is exposed to the external environment. ### Claim 3 (depends on 1) The method of claim 1, wherein the heat sink interface is integrated within a housing in which the self-heating electronic device is located. ### Claim 4 (depends on 1) The method of claim 1, wherein the self-heating electronic device is physically in contact with the thermal interface. ### Claim 5 (depends on 1) The method of claim 1, wherein the thermal interface comprises a metal. ### Claim 6 (depends on 1) The method of claim 1, wherein the heat sink interface seals the at least one of the channel. ### Claim 7 (depends on 1) The method of claim 1, wherein the self-heating electronic device, the fluid reservoir, at least one of the channel, and the thermal interface, are thermally isolated from parasitic heat paths to the external environment, other than through the primary heat path established through the cooling fluid. ### Claim 8 (depends on 1) The method of claim 1, wherein the at least one of the channel comprises a plurality of channels that are non-uniform in length such that at a given temperature of the self-heating electronic device, at least a first of the plurality of channels includes a first column of cooling fluid in contact with the heat sink interface, while at least a second of the plurality of channels includes a second column of cooling fluid not in contact with the heat sink interface. ### Claim 9 (depends on 8) The method of claim 8, wherein a profile of the heat sink interface that interfaces with the plurality of channels is tailored in shape such that as the cooling fluid expands, contact between the cooling fluid and the heat sink interface occurs at different lengths in different channels of the plurality of channels. ### Claim 10 A method for passive thermal management, the method comprising: establishing a first thermal conduction between a self-heating electronic device and a first cooling fluid held within a first fluid reservoir via a thermal interface; using thermally controlled expansion of the first cooling fluid, controlling a length of a first column of the first cooling fluid extending from the first fluid reservoir into at least one of a channel extending from the first fluid reservoir, wherein the at least one of the channel provides a non-recirculating path for the first cooling fluid to expand into, and wherein the length of the first column of the first cooling fluid is thermally controlled using heat absorbed by the first cooling fluid from the self-heating electronic device; selectively establishing a primary heat path between the self-heating electronic device and a heat sink interface thermally coupled to an external environment as a function of the length of the first column of the first cooling fluid within the at least one of the channel; establishing a second thermal conduction between the heat sink interface and a second cooling fluid held within a second fluid reservoir; using thermally controlled expansion of the second cooling fluid, controlling a length of a second column of the second cooling fluid extending from the second fluid reservoir into at least a second channel, wherein the second channel provides a non-recirculating path for the second cooling fluid to expand into, and wherein the length of the second column of the second cooling fluid is thermally controlled using heat absorbed by the second cooling fluid from the heat sink interface, and wherein the a distal end of the second channel extending from the second fluid reservoir is coupled to a distal end of the at least one of the first channel extending from the first fluid reservoir by a heat transfer conductor; and selectively establishing the primary heat path between the self-heating electronic device and the heat sink interface thermally coupled to the external environment as a function of the length of the first column of the first cooling fluid within the at least one of the first channel and the length of the second column of the second cooling fluid extending from the second fluid reservoir. ### Claim 11 A passive thermal management system, the system comprising: a thermal interface configured to couple to a self-heating electronic device; a heat sink interface thermally coupled to an external environment; a first cooling fluid held within a first fluid reservoir, wherein at least one surface of the first fluid reservoir comprises the thermal interface, wherein the first cooling fluid is conductively thermally coupled to the electronic self-heating device via the thermal interface and wherein the self-heating electronic device is substantially thermally isolated from conductive paths to the heat sink interface; and at least one first channel in non-recirculating fluid communication with the first fluid reservoir, wherein the first cooling fluid expands out from the first fluid reservoir and into the at least one first channel when heated by the self-heating electronic device for a first length that is a function of a coefficient of thermal expansion of the first cooling fluid; wherein a conductive heat path between the self-heating electronic device and the heat sink is established via the first cooling fluid at least in part as a function of the first length of the first cooling fluid has expanded into the at least one first channel due to the thermal expansion; and wherein the at least one first channel is shaped to vary in area of thermal contact between the first cooling fluid and the heat sink interface as a function of fluid expansion length within the at least one first channel. ### Claim 12 (depends on 11) The system of claim 11, further comprising: a second cooling fluid contained within a second fluid reservoir, wherein the second cooling fluid is conductively thermally coupled to the external environment via the heat sink; at least a second channel that is in fluid communication with the second fluid reservoir, wherein the second cooling fluid expands into the at least the second channel when heated by external environment a second length that is a function of a second coefficient of thermal expansion of the second cooling fluid; and a heat transfer conductor having a first surface area interface with the at least one first channel and a second surface area interface with the at least the second channel; wherein a conductive heat path between the self-heating electronic device and the heat sink interface is established via the first cooling fluid and the second cooling fluid as a function of: 1) the first length the first cooling fluid has expanded into the at least one first channel, and 2) the second length the second cooling fluid has expanded into the at least the second channel. ### Claim 13 (depends on 11) The system of claim 11, wherein the at least one first channel and the first fluid reservoir are cut, etched, or formed, within thermally insulating material. ### Claim 14 (depends on 11) The system of claim 11, wherein other than a primary heat path established through the cooling fluid, the self-heating electronic device, the fluid reservoir, at least one first channel, and the thermal interface, are thermally isolated from parasitic heat paths to the external environment by a thermally insulating material comprising porosified silicon. ### Claim 15 (depends on 11) The system of claim 11, wherein the heat sink interface is integrated within a housing in which the self-heating electronic device is located. ### Claim 16 (depends on 11) The system of claim 11, wherein at least one surface of the heat sink interface is exposed to the external environment. ### Claim 17 (depends on 11) The system of claim 11, wherein the at least one first channel comprises a plurality of first channels that are non-uniform in length such that at a given temperature of the self-heating electronic device, at least a first of the plurality of first channels includes a first column of the first cooling fluid in contact with the heat sink interface, while at least a second of the plurality of first channels includes a second column of the first cooling fluid not in contact with the heat sink interface. ### Claim 18 (depends on 17) The system of claim 17, wherein a profile of the heat sink interface that interfaces with the plurality of first channels is tailored in shape such that when the first cooling fluid expands, contact between the first cooling fluid and the heat sink interface occurs at different lengths in different channels of the plurality of first channels.