# US 10,374,574 B2 · Method of providing protective cavity and integrated passive components in wafer level chip scale package using a carrier wafer

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- Number: US 10,374,574 B2
- Document ID: US10374574B2
- Status: Granted
- Kind: B2
- Application number: 15/371,315
- Filed: 2016-12-07
- Published: 2017-06-08
- Granted: 2019-08-06
- Earliest claimed: 2015-12-08
- Assignees: Skyworks Solutions, Inc.
- Applicants: Skyworks Solutions, Inc.
- Inventors: Joseph Michael Bulger
- Web page: https://patentgrep.com/patent/US10374574B2

## CPC

- H03H 9/0576: {including surface acoustic wave [SAW] devices}
- H03H 3/08: for the manufacture of resonators or networks using surface acoustic waves
- H03H 9/0538: {Constructional combinations of supports or holders with electromechanical or other electronic elements}
- H03H 9/1007: {for bulk acoustic wave [BAW] devices}
- H03H 9/1057: {for microelectro-mechanical devices}
- H03H 9/1071: {the enclosure being defined by a frame built on a substrate and a cap, the frame having no mechanical contact with the SAW device}
- H10N 30/01: Manufacture or treatment
- H03H: IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS (waveguides, resonators, lines or other devices of the waveguide type H01P)
- H10N: ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR

## Abstract

A wafer-level chip-scale package includes a body, a conductive via passing through the body, a contact bump formed at a lower portion of the body and in electrical connection with a lower end of the conductive via, a piezoelectric substrate directly bonded to an upper end of the conductive via, and a cavity defined between a portion of the body and the piezoelectric substrate.

## Claims

### Claim 1

A wafer-level chip-scale package comprising:
a polymeric body having a conductive via passing through the polymeric body and a contact bump formed at a lower portion of the polymeric body and in electrical connection with a lower end of the conductive via;
a piezoelectric substrate directly bonded to an upper end of the conductive via with one of a transient liquid phase bond and a solder bond, the wafer-level chip-scale package having a cavity defined between a portion of the polymeric body and the piezoelectric substrate; and
a seal ring including metal disposed in the body and having an upper end directly bonded to the piezoelectric substrate.

### Claim 2 (depends on 1)

The wafer-level chip-scale package of claim 1 further comprising a metal roof encapsulated in a dielectric and disposed on an upper surface of the body below the cavity.

### Claim 3 (depends on 2)

The wafer-level chip-scale package of claim 2 further comprising metal standoffs disposed between the dielectric and the piezoelectric substrate.

### Claim 4 (depends on 1)

The wafer-level chip-scale package of claim 1 further comprising a metal standoff disposed between one of the upper end of the conductive via and the piezoelectric substrate and the upper end of the seal ring and the piezoelectric substrate.

### Claim 5 (depends on 1)

The wafer-level chip-scale package of claim 1 wherein the seal ring surrounds the cavity and hermetically seals the cavity.

### Claim 6 (depends on 1)

The wafer-level chip-scale package of claim 1 further comprising a dielectric layer disposed on walls of the cavity and hermetically sealing the cavity.

### Claim 7 (depends on 1)

The wafer-level chip-scale package of claim 1 further comprising interdigital (IDT) electrodes of an acoustic wave filter disposed on the piezoelectric substrate within the cavity.

### Claim 8 (depends on 1)

The wafer-level chip-scale package of claim 1 further comprising a passive device disposed within the body.

### Claim 9 (depends on 8)

The wafer-level chip-scale package of claim 8 wherein the passive device includes an inductor.

### Claim 10 (depends on 1)

The wafer-level chip-scale package of claim 1 wherein the body includes polyimide.

### Claim 11 (depends on 10)

The wafer-level chip-scale package of claim 10 wherein the body includes two layers of polymer and a dielectric layer disposed between the two layers of polymer.

### Claim 12 (depends on 1)

The wafer-level chip-scale package of claim 1 further comprising a first polymer standoff disposed between the body and the piezoelectric substrate.

### Claim 13 (depends on 12)

The wafer-level chip-scale package of claim 12 wherein the first polymer standoff defines a first lateral end of the cavity and a second polymer standoff disposed between the body and the piezoelectric substrate defines a second lateral end of the cavity.

### Claim 14 (depends on 1)

The wafer-level chip-scale package of claim 1 further comprising a metal roof disposed within the body below the cavity.

### Claim 15 (depends on 1)

The wafer-level chip-scale package of claim 1 further comprising a metal roof disposed on an upper surface of the body and defining a lower surface of the cavity.

### Claim 16 (depends on 15)

The wafer-level chip-scale package of claim 15 further comprising metal standoffs disposed between the metal roof and the piezoelectric substrate.

### Claim 17 (depends on 1)

The wafer-level chip-scale package of claim 1 included in an electronic device module.

### Claim 18 (depends on 17)

The wafer-level chip-scale package of claim 17 wherein the electronic device module is a radio frequency (RF) device module.

### Claim 19 (depends on 18)

The wafer-level chip-scale package of claim 18 wherein the electronic device module is included in a duplexer.

### Claim 20 (depends on 18)

The wafer-level chip-scale package of claim 18 included in an electronic device.

### Claim 21 (depends on 20)

The wafer-level chip-scale package of claim 20 wherein the electronic device is an RF device.

### Claim 22

A wafer-level chip-scale package comprising:
a polymeric body having a conductive via passing through the polymeric body and a contact bump formed at a lower portion of the polymeric body and in electrical connection with a lower end of the conductive via;
a piezoelectric substrate directly bonded to an upper end of the conductive via with one of a transient liquid phase bond and a solder bond, the wafer-level chip-scale package having a cavity defined between a portion of the polymeric body and the piezoelectric substrate;
a metal roof disposed on an upper surface of the body and defining a lower surface of the cavity; and
metal standoffs disposed between the metal roof and the piezoelectric substrate.

### Claim 23

A wafer-level chip-scale package comprising:
a polymeric body including polyimide having a conductive via passing through the polymeric body and a contact bump formed at a lower portion of the polymeric body and in electrical connection with a lower end of the conductive via, the body including two layers of polymer and a dielectric layer disposed between the two layers of polymer; and
a piezoelectric substrate directly bonded to an upper end of the conductive via with one of a transient liquid phase bond and a solder bond, the wafer-level chip-scale package having a cavity defined between a portion of the polymeric body and the piezoelectric substrate.

### Claim 24

A wafer-level chip-scale package comprising:
a polymeric body having a conductive via passing through the polymeric body and a contact bump formed at a lower portion of the polymeric body and in electrical connection with a lower end of the conductive via;
a piezoelectric substrate directly bonded to an upper end of the conductive via with one of a transient liquid phase bond and a solder bond, the wafer-level chip-scale package having a cavity defined between a portion of the polymeric body and the piezoelectric substrate;
a metal roof encapsulated in a dielectric and disposed on an upper surface of the body below the cavity; and
metal standoffs disposed between the dielectric and the piezoelectric substrate.
