# US 10,374,509 B2 · Control circuit for power converter

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- Number: US 10,374,509 B2
- Document ID: US10374509B2
- Status: Granted
- Kind: B2
- Application number: 16/194,903
- Filed: 2018-11-19
- Published: 2019-05-23
- Granted: 2019-08-06
- Earliest claimed: 2017-11-21
- Assignees: Denso Corporation; Toyota Jidosha Kabushiki Kaisha
- Applicants: Denso Corporation; Toyota Jidosha Kabushiki Kaisha
- Inventors: Koichi Nishibata; Yusuke Shindo; Tomohisa Ose; Junichi Fukuta; Yasuhiro Terao; Eiichiro Shigehara; Keisuke Hata
- Web page: https://patentgrep.com/patent/US10374509B2

## CPC

- H02M 1/32: Means for protecting converters other than automatic disconnection
- H02H 1/0007: {concerning the detecting means (in general G01R or other subclasses of G01; reed switches H01H71/2445)}
- H02H 5/04: responsive to abnormal temperature {(specially adapted for electric machines H02H7/0852)}
- H02H 7/1222: {responsive to abnormalities in the input circuit, e.g. transients in the DC input}
- H02H 7/1225: {responsive to internal faults, e.g. shoot-through (avoiding shoot-through H02M1/38)}
- H02H 7/1227: {responsive to abnormalities in the output circuit, e.g. short circuit}
- H02M 1/08: Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
- H02M 7/53871: {with automatic control of output voltage or current}
- H02P 27/06: using DC to AC converters or inverters (H02P27/05 takes precedence)
- H02P 29/0241: {the fault being an overvoltage}
- H02P 29/028: the motor continuing operation despite the fault condition, e.g. eliminating, compensating for or remedying the fault
- H03K 17/18: Modifications for indicating state of switch
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)
- H02H: EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS (indicating or signalling undesired working conditions G01R, e.g. G01R31/00, G08B; locating faults along lines G01R31/08; emergency protective devices H01H)
- H02P: CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H03K: PULSE TECHNIQUE (measuring pulse characteristics G01R; modulating sinusoidal oscillations with pulses H03C; transmission of digital information H04L; discriminator circuits detecting phase difference between two signals by counting or integrating cycles of oscillation H03D3/04; automatic control, starting, synchronisation or stabilisation of generators of electronic oscillations or pulses where the type of generator is irrelevant or unspecified H03L; coding, decoding or code conversion, in general H03M)

## Abstract

In a control circuit for controlling a power converter that includes a switch, a power supply circuit outputs electrical power, and a command generator generates a switching command that controls switching operations of the switch, based on the electrical power output from the power supply circuit. A failure mode determiner executes a determination of whether which of failure modes has occurred in the power supply circuit, and outputs a result of the determination. A switch controller selectively executes, based on the result of the determination, a first switch control task and a second switch control task. The first switch control task forcibly shuts down the switch independently of the switching command, and the second switch control task enables the switching operations of the switch to be continuously controlled based on the switching command.

## Claims

### Claim 1

A control circuit for controlling a power converter that includes a switch, the control circuit comprising:
a power supply circuit configured to output electrical power;
a command generator configured to generate a switching command that controls switching operations of the switch, based on the electrical power output from the power supply circuit;
a failure mode deter miner configured to:
perform a determination of whether which of failure modes has occurred in the power supply circuit; and
output a result of the determination; and
a switch controller configured to selectively execute, based on the result of the determination, a first switch control task and a second switch control task,
the first switch control task forcibly shutting down the switch independently of the switching command,
the second switch control task enabling the switching operations of the switch to be continuously controlled based on the switching command.

### Claim 2 (depends on 1)

The control circuit according to claim 1, wherein:
the power supply circuit is configured to generate, as the electrical power, an output voltage to the command generator;
the failure mode determiner is configured to:
measure the output voltage of the power supply circuit; and
determine whether a low voltage failure as one of the failure modes has occurred in the power supply circuit, the low voltage failure representing a failure where the measured output voltage is lower than a lower limit of a predetermined operation guarantee voltage range of the power supply circuit; and
the switch controller is configured to select the first switch control task to forcibly shut down the switch upon it being determined that the low voltage failure has occurred in the power supply circuit.

### Claim 3 (depends on 2)

The control circuit according to claim 2, wherein:
the failure mode determiner is configured to output a reset signal to the command generator to thereby shut down the command generator upon determining that the low voltage failure has occurred in the power supply circuit; and
the switch controller is configured to select the first switch control task to forcibly shut down the switch before shutdown of the command generator in response to an input of the reset signal to the command generator.

### Claim 4 (depends on 2)

The control circuit according to claim 2, wherein:
the power supply circuit is configured to generate, as the electrical power, an output voltage to the command generator based on an input voltage thereto;
the failure mode determiner is configured to:
measure the input voltage to the power supply circuit;
determine whether the measured input voltage is higher than a predetermined input voltage threshold; and
determine whether an overvoltage failure as one of the failure modes has occurred in the power supply circuit, the overvoltage failure representing a failure where the measured output voltage is higher than an upper limit of the predetermined operation guarantee voltage range of the power supply circuit; and
the switch controller is configured to:
select the first switch control task to forcibly shut down the switch upon it being determined that the overvoltage failure has occurred and that the measured input voltage is higher than the input voltage threshold; and
select the second switch control task to enable the switching operations of the switch to be continuously controlled upon it being determined that the overvoltage failure has occurred and that the measured input voltage is equal to or lower than the input voltage threshold.

### Claim 5 (depends on 2)

The control circuit according to claim 2, wherein:
the failure mode determiner is configured to:
measure a value of at least one of a first temperature parameter correlating with a temperature of the command generator and a second temperature parameter correlating with a temperature of the power supply circuit;
determine whether the measured value of the at least one of the first and second temperature parameters is higher than a predetermined upper limit for the at least one of the first and second temperature parameters; and
determine whether an overvoltage failure as one of the failure modes has occurred in the power supply circuit, the overvoltage failure representing a failure where the measured output voltage is higher than an upper limit of the predetermined operation guarantee voltage range of the power supply circuit; and
the switch controller is configured to:
select the first switch control task to forcibly shut down the switch upon it being determined that the overvoltage failure has occurred and the measured value of the at least one of the first and second temperature parameters is higher than the predetermined upper limit; and
select the second switch control task to enable the switching operations of the switch to be continuously controlled upon it being determined that the overvoltage failure has occurred and that the measured value of the at least one of the first and second temperature parameters is equal to or lower than the predetermined upper limit.

### Claim 6 (depends on 2)

The control circuit according to claim 2, wherein:
the power supply circuit is configured to generate, as the electrical power, an output voltage to the command generator based on an input voltage thereto;
the failure mode determiner is configured to:
measure the input voltage to the power supply circuit;
measure a value of at least one of a first temperature parameter correlating with a temperature of the command generator and a second temperature parameter correlating with a temperature of the power supply circuit; and
determine whether an overvoltage failure as one of the failure modes has occurred in the power supply circuit, the overvoltage failure representing a failure where the measured output voltage is higher than an upper limit of the predetermined operation guarantee voltage range of the power supply circuit; and
the switch controller is configured to selectively execute the first switch control task and the second switch control task in accordance with the measured input voltage and the measured value of the at least one of the first and second temperature parameters upon it being deter mined that the overvoltage failure has occurred.

### Claim 7 (depends on 1)

The control circuit according to claim 1, wherein:
the failure mode determiner is configured to:
determine whether an operation failure has occurred in the command generator; and
the switch controller is configured to select the first switch control task to forcibly shut down the switch upon it being determined that the operation failure has occurred in the command generator.

### Claim 8 (depends on 1)

The control circuit according to claim 1, wherein:
the power supply circuit comprises at least upstream and downstream power supply circuits connected to each other, a direct-current power source and the command generator are connected through the upstream and downstream power supply circuits;
the upstream power supply circuit is configured to generate a voltage;
the downstream power supply circuit is configured to step down the generated voltage to thereby generate, as the electrical power, an output voltage directly to the command generator;
the failure mode determiner is configured to execute the determination of whether which of the failure modes has occurred in the downstream power supply circuit.

### Claim 9 (depends on 1)

The control circuit according to claim 1, wherein:
the power supply circuit comprises a plurality of power supply circuits; and
the failure mode determiner is configured to execute the determination of whether which of the failure modes has occurred in at least one of the plurality of power supply circuits,
the control circuit further comprising:
a power supply shutdown unit configured to shut down at least one of the plurality of power supply circuits upon it being determined that at least one of the failures has occurred in the at least one of the plurality of power supply circuits.

### Claim 10 (depends on 9)

The control circuit according to claim 9, wherein:
the power supply shutdown unit is configured to shut down all the plurality of power supply circuits upon it being determined that at least one of the failures has occurred in at least one of the plurality of power supply circuits.

### Claim 11 (depends on 1)

The control circuit according to claim 1, wherein:
the failure mode determiner comprises:
a power supply monitor configured to monitor the output voltage of the power supply circuit; and
a mode determiner configured to:
execute the determination of whether which of the failure modes has occurred in the power supply circuit in accordance with the monitored output voltage; and
output a switch shutdown command to the switch controller upon a predetermined condition being satisfied, the predetermined condition being that at least one of the failure modes has occurred in the power supply circuit; and
the switch controller is configured to:
select the first switch control task to forcibly shut down the switch upon it being determined that the switch shutdown command is input to thereto; and
select the second switch control task to enable the switching operations of the switch to be continuously controlled upon it being determined that no switch shutdown command is input thereto.

### Claim 12 (depends on 11)

The control circuit according to claim 11, wherein:
the mode determiner, the switch controller, and the power supply monitor are constructed as a single integrated circuit.

### Claim 13 (depends on 12)

The control circuit according to claim 12, further comprising:
a power supply controller configured to control the power supply circuit,
wherein:
the power supply monitor is configured to determine whether a failure has occurred in the power supply controller; and
the mode determiner is configured to output the switch shutdown command to the switch controller upon a predetermined second condition being satisfied, the predetermined second condition being that the failure has occurred in the power supply controller; and
the mode determiner, the switch controller, the power supply monitor, and the power supply controller are constructed as the single integrated circuit.