# US 10,374,232 B2 · Complexometric precursor formulation methodology for industrial production of fine and ultrafine powders and nanopowders for lithium metal oxides for battery applications

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- Number: US 10,374,232 B2
- Document ID: US10374232B2
- Status: Granted
- Kind: B2
- Application number: 13/842,278
- Filed: 2013-03-15
- Published: 2014-09-18
- Granted: 2019-08-06
- Earliest claimed: 2013-03-15
- Assignees: Nano One Materials Corp.
- Applicants: Nano One Materials Corp.
- Inventors: Teresita Frianeza-Kullberg
- Web page: https://patentgrep.com/patent/US10374232B2

## CPC

- H01M 4/525: of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
- C01B 25/45: containing plural metal, or metal and ammonium
- C01G 45/1242: of the type (Mn2O4)-, e.g. LiMn2O4 or Li(MxMn2-x)O4
- C01G 51/42: containing alkali metals, e.g. LiCoO2
- C01G 53/42: containing alkali metals, e.g. LiNiO2
- C01G 53/502: containing lithium and cobalt
- H01M 4/505: of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
- C01P 2002/52: containing elements as dopants
- C01P 2002/72: by d-values or two theta-values, e.g. as X-ray diagram
- C01P 2004/03: obtained by SEM
- C01P 2004/62: Submicrometer sized, i.e. from 0.1-1 micrometer
- C01P 2004/64: Nanometer sized, i.e. from 1-100 nanometer
- C01P 2004/80: Particles consisting of a mixture of two or more inorganic phases
- C01P 2006/12: Surface area
- C01P 2006/40: Electric properties
- H01M 4/485: of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence)
- Y02E 60/10: Energy storage using batteries
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- C01B: NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; {METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C}
- C01G: COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F (metal hydrides {monoborane, diborane or addition complexes thereof} C01B6/00; salts of oxyacids of halogens C01B11/00; peroxides, salts or peroxyacids C01B15/00; thiosulfates, dithionites, polythionates C01B17/64; compounds containing selenium, or tellurium C01B19/00; binary compounds of nitrogen with metals C01B21/06; azides C01B21/08; {compounds containing nitrogen, other non-metals and metal C01B21/082}; metal amides C01B21/092; nitrites C01B21/50; {compounds of noble gases C01B23/0005}; phosphides C01B25/08; salts of oxyacids of phosphorus C01B25/16; carbides C01B32/90; compounds containing silicon C01B33/00; compounds containing boron C01B35/00; compounds having molecular sieve properties but not having base-exchange properties C01B37/00; compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites, C01B39/00; cyanides C01C3/08; salts of cyanamide C01C3/16; thiocyanates C01C3/20)
- C01P: INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A compound MjXp which is particularly suitable for use in a battery prepared by the complexometric precursor formulation methodology wherein: Mj is at least one positive ion selected from the group consisting of alkali metals, alkaline earth metals and transition metals and j is an integer representing the moles of said positive ion per moles of said MjXp; and Xp, a negative anion or polyanion from Groups IIIA, IV A, VA, VIA and VIIA and may be one or more anion or polyanion and p is an integer representing the moles of said negative ion per moles of said MjXp.

## Claims

### Claim 1

A compound MjXp prepared by the complexometric precursor formulation methodology wherein:
Mj is at least one positive ion selected from the group consisting of alkali metals, alkaline earth metals and transition metals and j represents the moles of said positive ion per mole of said MjXp; and
Xp is an anion or polyanion selected from the group consisting of at least one anion or polyanion of Groups IIIA, IVA, VA, VIA and VIIA; and p represents the moles of said anion or polyanion per mole of said MjXp;
wherein said compound has a particle size of less than 1 micron and said compound has a surface area of at least 1 m2/gm and wherein said compound is a layered nanostructure wherein said Mj comprises M1 and M2 and wherein M1 is lithium and M2 is a transition metal wherein said transition metal is selected from the group consisting of Ni, Mn and Co and wherein said compound has the formula LiMnxCoyNizO2 wherein x+y+z≤1.

### Claim 2 (depends on 1)

The compound MjXp prepared by the complexometric precursor formulation methodology of claim 1 wherein said compound is Li2-x-y-zNixMnyCozO2 wherein x+y+z≤1 and at least one of said x, y or z is not zero.

### Claim 3 (depends on 2)

The compound MjXp prepared by the complexometric precursor formulation methodology of claim 2 wherein said compound is Li2-x-y-zNixMnyCozO2 wherein x+y+z≤1 and none of said x, y or z are zero.

### Claim 4 (depends on 1)

The compound MjXp prepared by the complexometric precursor formulation methodology of claim 1 further comprising a dopant.

### Claim 5 (depends on 4)

The compound MjXp prepared by the complexometric precursor formulation methodology of claim 4 wherein said dopant is selected from the group consisting of alkali or alkaline earth metals, Group III A, IV A and transition metals.

### Claim 6 (depends on 4)

The compound MjXp prepared by the complexometric precursor formulation methodology of claim 4 comprising up to 10 weight % of said dopant.

### Claim 7 (depends on 1)

The compound MjXp prepared by the complexometric precursor formulation methodology of claim 1 wherein said compound has a particle size of 100 to 300 nm.

### Claim 8

A compound MjXp prepared by the complexometric precursor formulation methodology wherein:
Mj is at least one positive ion selected from the group consisting of alkali metals, alkaline earth metals and transition metals and j represents the moles of said positive ion per mole of said MjXp; and
Xp is an anion or polyanion selected from the group consisting of at least one anion or polyanion of Groups IIIA, IVA, VA, VIA and VIIA; and p represents the moles of said anion or polyanion per mole of said MjXp;
wherein said compound has a particle size of less than 1 micron and said compound has a surface area of at least 1 m2/gm and wherein said compound is a layered nanostructure selected from the group consisting of lithium cobalt oxide, lithium nickel oxide, lithium manganese oxide, and lithium mixed oxides of cobalt, nickel and manganese.

### Claim 9

A composition comprising a compound MjXp prepared by the complexometric precursor formulation methodology wherein:
Mj is at least one positive ion selected from the group consisting of alkali metals, alkaline earth metals and transition metals and j represents the moles of said positive ion per mole of said MjXp; and
Xp is an anion or polyanion selected from the group consisting of at least one anion or polyanion of Groups IIIA, IVA, VA, VIA and VIIA; and p represents the moles of said anion or polyanion per mole of said MjXp;
wherein said compound has a particle size of less than 1 micron and said compound has a surface area of at least 1 m2/gm and wherein said compound is in a layered nanostructure with a coating on said compound and wherein said compound has the formula LiMnxCoyNizO2 wherein x+y+z≤1.

### Claim 10 (depends on 9)

The composition of claim 9 wherein said coating comprises alkali or alkaline earth metals, Group III A and IV A and transition metals.

### Claim 11 (depends on 9)

The composition of claim 9 wherein said coating comprises an organic or inorganic compound.

### Claim 12 (depends on 11)

The composition of claim 11 wherein said coating is a MjXp compound prepared by complexometric precursor formulation methodology.

### Claim 13 (depends on 11)

The composition of claim 11 wherein said coating is a nanolayer.

### Claim 14 (depends on 11)

The composition of claim 11 wherein said coating comprises carbon or a carbon-containing compound.

### Claim 15

A battery comprising a compound MjXp prepared by the complexometric precursor formulation methodology wherein:
Mj is at least one positive ion selected from the group consisting of alkali metals, alkaline earth metals and transition metals and j represents the moles of said positive ion per mole of said MjXp; and
Xp is an anion or polyanion selected from the group consisting of at least one anion or polyanion of Groups IIIA, IVA, VA, VIA and VIIA; and p represents the moles of said anion or polyanion per mole of said MjXp;
wherein said compound has a particle size of less than 1 micron and said compound has a surface area of at least 1 m2/gm and wherein said compound is in a layered nanostructure and wherein said compound has the formula LiMnxCoyNizO2 wherein x+y+z≤1.

### Claim 16 (depends on 15)

The battery of claim 15 wherein said compound is defined by the formula Li2-x-y-zNixMnyCozO2 wherein x+y+z≤1 and at least one of x, y or z is not zero.

### Claim 17 (depends on 15)

The battery of claim 15 wherein said compound is Li2-x-y-zNixMnyCozO2 wherein x+y+z≤1 and none of x, y or z are zero.

### Claim 18 (depends on 15)

The battery of claim 15 having a capacity of at least 80 mAh/g after 500 cycles at room temperature at a discharge rate of 1 C when discharged from 4.2 volts to 3 volts.

### Claim 19 (depends on 15)

The battery of claim 15 having a capacity of 150 mAh/g after 500 cycles at room temperature at a discharge rate of 1 C when discharged from 4.6 volts to 2.5 volts.

### Claim 20

A composition comprising a compound MjXp prepared by the complexometric precursor formulation methodology wherein:
Mj is at least one positive ion selected from the group consisting of alkali metals, alkaline earth metals and transition metals and j represents the moles of said positive ion per mole of said MjXp; and
Xp is an anion or polyanion selected from the group consisting of at least one anion or polyanion of Groups IIIA, IVA, VA, VIA and VIIA; and p represents the moles of said anion or polyanion per mole of said MjXp;
wherein said Mj comprises M1 and M2 and wherein M1 is lithium and M2 is a transition metal and
wherein said compound has a particle size of less than 50 microns, said compound has a surface area of at least 1 m2/gm, said compound is in a layered nanostructure and wherein said compound has the formula LiMnxCoyNizO2 wherein x+y+z≤1.

### Claim 21 (depends on 20)

The composition comprising a compound MiXp prepared by the complexometric precursor formulation methodology of claim 20 wherein said compound has a particle size of 100 to 300 nm.
