# US 10,374,225 B2 · Non-aqueous electrolyte secondary battery

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- Number: US 10,374,225 B2
- Document ID: US10374225B2
- Status: Granted
- Kind: B2
- Application number: 16/096,377
- Filed: 2016-04-28
- Published: 2019-05-09
- Granted: 2019-08-06
- Earliest claimed: 2016-04-28
- Assignees: Nissan Motor Co., Ltd.
- Applicants: Nissan Motor Co., Ltd.
- Inventors: Kensuke Yamamoto; Wataru Ogihara; Gentaro Kano; Hideaki Tanaka; Youichirou Kondou; Masaaki Suzuki; Tsuyoshi Tanabe; Takashi Nakano
- Web page: https://patentgrep.com/patent/US10374225B2

## CPC

- H01M 4/364: {as mixtures}
- H01M 4/133: Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
- H01M 4/134: Electrodes based on metals, Si or alloys
- H01M 4/386: {Silicon or alloys based on silicon}
- H01M 4/505: of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
- H01M 4/525: of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
- H01M 4/587: for inserting or intercalating light metals
- H01M 4/622: {being polymers}
- H01M 10/0525: Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
- H01M 50/119: Metals
- H01M 50/121: Organic material
- H01M 50/124: having a layered structure
- H01M 50/129: with two or more layers of only organic material
- H01M 50/133: Thickness
- H01M 50/449: having a layered structure
- H01M 50/491: Porosity
- H01M 2004/021: {Physical characteristics, e.g. porosity, surface area}
- Y02E 60/10: Energy storage using batteries
- Y02T 10/70: Energy storage systems for electromobility, e.g. batteries
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

A non-aqueous electrolyte secondary battery includes: a negative electrode active material represented by the Formula (1)=α (Si material)+β (carbon material), wherein the Si material is one or more kinds selected from the group consisting of SiOx that is a mixture of amorphous SiO2 particles and Si particles and a Si-containing alloy; α and β represent % by mass of each component in the layer; and 80≤α+β≤98, 0.1≤α≤40, and 58≤β≤97.9 are satisfied, and a difference between the maximum value and the minimum value of an area proportion (%) of a binder in an area of the field of view of each image of cross-sections of the layer in a case where a plurality of arbitrary places is selected in a plane of the negative electrode active material layer is within 10%.

## Claims

### Claim 1

A non-aqueous electrolyte secondary battery which has a ratio value of a battery volume, defined as a product of a projected area and a thickness of the battery including a battery outer casing body, to a rated capacity of 10 cm3/Ah or less and a rated capacity of 3 Ah or more, the battery comprising:
a power generating element including
a positive electrode comprising a positive electrode active material layer containing a positive electrode active material formed on a surface of a positive electrode current collector,
a negative electrode comprising a negative electrode active material layer containing a negative electrode active material formed on a surface of a negative electrode current collector, and
a separator, wherein
the negative electrode active material layer comprises a negative electrode active material represented by the following Formula (1)
α(Si material)+β(carbon material) (1)
wherein the Si material is a Si-containing alloy; the carbon material is one or two or more kinds selected from the group consisting of graphite, non-graphitizable carbon, and amorphous carbon, α and β represent % by mass of each component in the negative electrode active material layer; and 80≤α+β≤98, 0.1≤α≤40, and 58≤β≤97.9 are satisfied, and
a difference between the maximum value and the minimum value of an area proportion (%) of a binder in an area of a field of view of each image of cross-sections of the negative electrode active material layer in a case where a plurality of arbitrary places is selected in a plane of the negative electrode active material layer is within 10%.

### Claim 2 (depends on 1)

The non-aqueous electrolyte secondary battery according to claim 1, wherein the binder contained in the negative electrode active material layer comprises at least styrene-butadiene rubber.

### Claim 3 (depends on 1)

The non-aqueous electrolyte secondary battery according to claim 1, wherein a difference between the maximum value and the minimum value of an area proportion (%) of pores in each image of cross-sections of the negative electrode active material layer in a case where a plurality of arbitrary places is selected in a plane of the negative electrode active material layer is within 10%.

### Claim 4 (depends on 1)

The non-aqueous electrolyte secondary battery according to claim 1, wherein the positive electrode active material comprises
a lithium nickel-based composite oxide represented by the General Formula (1): LiaNibMncCodMxO2, wherein (provided that, a, b, c, d, and x satisfy 0.9≤a≤1.2, 0<b<1, 0<c≤0.5, 0<d≤0.5, 0≤x≤0.3, and b+c+d=1; and M represents at least one kind selected from the group consisting of Ti, Zr, Nb, W, P, Al, Mg, V, Ca, Sr, and Cr.

### Claim 5 (depends on 1)

The non-aqueous electrolyte secondary battery according to claim 1, wherein a shape of the electrode is a rectangular shape, and an aspect ratio of the electrode defined as a length/width ratio of the rectangular electrode active material layer is 1 to 3.

### Claim 6 (depends on 1)

The non-aqueous electrolyte secondary battery according to claim 1, wherein the separator is a separator in which a heat resistant insulating layer is laminated on a porous substrate.

### Claim 7 (depends on 1)

The non-aqueous electrolyte secondary battery according to claim 1, wherein the battery is a flat stack type laminate battery having a configuration in which the power generating element is sealed in a battery outer casing body formed of a laminate film containing aluminum.
