# US 10,374,128 B2 · Electrical contacts to light-emitting diodes for improved current spreading and injection

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- Number: US 10,374,128 B2
- Document ID: US10374128B2
- Status: Granted
- Kind: B2
- Application number: 15/103,150
- Filed: 2014-12-12
- Published: 2016-11-03
- Granted: 2019-08-06
- Earliest claimed: 2013-12-12
- Assignees: Terahertz Device Corporation
- Applicants: Terahertz Device Corporation
- Inventors: Mark S. Miller
- Web page: https://patentgrep.com/patent/US10374128B2

## CPC

- H10H 20/831: characterised by their shape
- H10H 20/813: having a plurality of light-emitting regions, e.g. multi-junction LEDs or light-emitting devices having photoluminescent regions within the bodies
- H10H 20/824: comprising only Group III-V materials, e.g. GaP
- H10H 20/832: characterised by their material
- H10H 20/857: Interconnections, e.g. lead-frames, bond wires or solder balls
- H10K 50/88: Terminals, e.g. bond pads
- H10H 20/032: {of electrodes}
- H10H 20/0364: {of interconnections}
- H10H: INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10K: ORGANIC ELECTRIC SOLID-STATE DEVICES

## Abstract

An optoelectric device can comprise a substrate and at least one junction configured to provide an active region within the substrate. Additionally, the device can comprise a metal-mesh semiconductor electrical contact structure attached to a surface of the substrate. The metal-mesh semiconductor electrical contact structure can further comprise a mesh line width, a mesh opening size, and a mesh thickness.

## Claims

### Claim 1

An optoelectric device, comprising:
a substrate;
at least one junction configured to provide an active region within the substrate; and
a metal-mesh semiconductor electrical contact structure attached to a surface of the substrate, wherein the metal-mesh semiconductor electrical contact structure comprises a plurality of mesh lines that define a grid of uniformly distributed mesh openings across the surface of the substrate,
wherein the mesh openings comprise a mesh opening size,
wherein the metal-mesh semiconductor electrical contact structure comprises a mesh thickness, and
wherein the plurality of mesh lines comprises a first plurality of mesh lines that define rows and columns of the grid of uniformly distributed mesh openings having a first mesh line width and a second one or more thicker metal mesh lines having a second mesh line width thicker than the first mesh line width, the second one or more thicker metal mesh lines extending from a wire bonding pad.

### Claim 2 (depends on 1)

The device of claim 1, wherein the grid of uniformly distributed mesh openings comprises a plurality of square mesh openings.

### Claim 3 (depends on 1)

The device of claim 1, wherein the mesh thickness is configured such that a spreading length for a composite contact is greater than a size of the optoelectric device.

### Claim 4 (depends on 1)

The device of claim 1, wherein the metal-mesh semiconductor electrical contact structure comprises an Au—Ti layer.

### Claim 5 (depends on 1)

The device of claim 1, further comprising an n-type semiconductor current spreading contact layer comprising InAs.

### Claim 6 (depends on 1)

The device of claim 1, further comprising a p-type semiconductor current spreading contact layer comprising GaSb.

### Claim 7 (depends on 1)

The device of claim 1, further comprising cascaded LED emission junctions.

### Claim 8 (depends on 1)

The device of claim 1, wherein the optoelectric device comprises semiconducting materials that emit light in a mid-infrared portion of the electromagnetic spectrum.

### Claim 9 (depends on 8)

The device of claim 8, wherein the mesh opening size comprises a width of 50 μm, the first mesh line width comprises a width of 5 μm wide, and the mesh thickness comprises a thickness of 1 μm.

### Claim 10 (depends on 9)

The device of claim 9, wherein the optoelectric device comprises ten cascaded junctions operating at a current density of 100 A/cm2, a square die with a length of 1 mm, and an ideality factor of 1.5.

### Claim 11 (depends on 1)

The device of claim 1, wherein the optoelectric device comprises cascaded LED emission junctions that comprise semiconducting materials that emit light in a visible and ultraviolet portion of the electromagnetic spectrum.

### Claim 12 (depends on 11)

The device of claim 11, wherein the mesh opening size comprises a width of 50 μm, the first mesh line width comprises a width of 5 μm wide, and the mesh thickness comprises a thickness of 1 μm.

### Claim 13 (depends on 12)

The device of claim 12, wherein the optoelectric device operates at a current density of 500 A/cm2, and comprises a square die with a length of 1 mm, and an ideality factor of 1.1.

### Claim 14 (depends on 1)

The device of claim 1, wherein the optoelectric device comprises cascaded organic LED emission junctions.

### Claim 15

A light-emitting diode, comprising:
at least one substrate comprising a semiconducting material that emits light in a mid-infrared portion of the electromagnetic spectrum;
a plurality of cascaded LED emission junctions; and
a metal-mesh semiconductor electrical contact structure attached to a surface of the substrate, wherein the metal-mesh semiconductor electrical contact structure comprises a central-positioned wire bonding pad and a plurality of mesh lines that define a grid of uniformly distributed mesh openings across the surface of the substrate,
wherein the mesh openings have mesh opening sizes based on a number of junctions from the plurality of cascaded LED emission junctions,
wherein the metal-mesh semiconductor electrical contact structure comprises a plurality of uniform mesh thicknesses, and
wherein the plurality of mesh lines comprises a first plurality of mesh lines that define rows and columns of the grid of uniformly distributed mesh openings having a first mesh line width and a second one or more thicker metal mesh lines having a second mesh line width thicker than the first mesh line width, the second one or more thicker metal mesh lines extending from the central-positioned wire bonding pad.

### Claim 16 (depends on 15)

The light-emitting diode of claim 15, wherein the semiconducting material comprises a material selected from a group consisting of InAs, GaSb, and AlSb.

### Claim 17 (depends on 15)

The light-emitting diode of claim 15, wherein the plurality of uniform mesh opening sizes comprise widths of 50 μm, the first plurality of uniform mesh line widths comprise widths of 5 μm wide, and the plurality of uniform mesh thicknesses comprise thicknesses of 1 μm.

### Claim 18

A method for manufacturing a metal-mesh semiconductor electrical contact structure for a light-emitting diode, the method comprising:
determining an operating current of the light-emitting diode;
determining a size of the light-emitting diode;
calculating a mesh thickness for the metal-mesh semiconductor electrical contact structure such that a spreading length for a composite contact is greater than the size of the light-emitting diode; and
creating the metal-mesh semiconductor electrical contact structure with the calculated mesh thickness, wherein the metal-mesh semiconductor electrical contact structure also comprises:
a plurality of mesh lines that define a grid of uniformly distributed mesh openings across a surface of a substrate and a central-positioned wire bonding pad, and wherein the plurality of mesh lines comprises a first plurality of mesh lines that define rows and columns of the grid of uniformly distributed mesh openings having a first mesh line width and a second one or more thicker metal mesh lines having a second mesh line width thicker than the first mesh line width, the second one or more thicker metal mesh lines extending from the central-positioned wire bonding pad.

### Claim 19 (depends on 18)

The method of claim 18, further comprising configuring the metal-mesh semiconductor electrical contact structure to increase junction injection resistance compared to contact spreading resistance.

### Claim 20 (depends on 18)

The method of claim 18, wherein the metal-mesh semiconductor electrical contact structure comprises a mesh opening width of 50 μm, a mesh line width of 5 μm wide, and a mesh thicknesses of 1 μm.
