# US 10,373,871 B2 · Method of separating semiconductor dies from a semiconductor substrate, semiconductor substrate assembly and semiconductor die assembly

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- Number: US 10,373,871 B2
- Document ID: US10373871B2
- Status: Granted
- Kind: B2
- Application number: 15/968,312
- Filed: 2018-05-01
- Published: 2018-08-30
- Granted: 2019-08-06
- Earliest claimed: 2016-05-25
- Assignees: Infineon Technologies AG
- Applicants: Infineon Technologies AG
- Inventors: Markus Brunnbauer; Franco Mariani
- Web page: https://patentgrep.com/patent/US10373871B2

## CPC

- H10P 54/00: Cutting or separating of wafers, substrates or parts of devices
- H10P 50/642: {Chemical etching}
- H10P 50/691: {for Group IV materials or Group III-V materials}
- H10P 50/693: {characterised by their size, orientation, disposition, behaviour or shape, in horizontal or vertical plane}
- H10P 52/00: Grinding, lapping or polishing of wafers, substrates or parts of devices
- H10P 72/74: {using temporarily an auxiliary support}
- H10P 72/7402: {Wafer tapes, e.g. grinding or dicing support tapes}
- H10W 46/00: Marks applied to devices, e.g. for alignment or identification
- H10P 72/7412: {the auxiliary support including means facilitating the separation of a device or wafer from the auxiliary support}
- H10P 72/7416: {used during dicing or grinding}
- H10P 72/7422: {used to protect an active side of a device or wafer}
- H10W 46/101: {characterised by the type of information, e.g. logos or symbols}
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

Separation grooves are etched from a main surface into a semiconductor substrate. The separation grooves separate chip regions in horizontal directions parallel to the main surface. At least some of the separation grooves are spaced from a lateral outer surface of the semiconductor substrate by at most a first distance. An indentation is formed along a lateral surface. The indentation extends from the main surface into the semiconductor substrate. A minimum horizontal indentation width of the indentation is equal to or greater than the first distance. A with respect to the main surface vertical extension of the indentation is equal to or greater than a vertical extension of the separation grooves.

## Claims

### Claim 1

A semiconductor die assembly, comprising
a plurality of semiconductor dies separated in two orthogonal horizontal directions by equally-spaced separation trenches, respectively, wherein the semiconductor dies are arranged within a circle with a first radius around a center axis of the semiconductor die assembly and the first radius is smaller than a wafer standard radius by an indentation width of at least 1 mm and at most 5 mm;
a stiff carrier member adhered onto first surfaces at a front side of the semiconductor dies through a radiation or thermal release adhesive film; and
a flexible pick-up tape adhered onto second surfaces on a back side of the semiconductor dies through a radiation or thermal release adhesive film.

### Claim 2 (depends on 1)

The semiconductor die assembly of claim 1, wherein a horizontal width of the separation trenches is in a range from 6 μm to 20 μm.

### Claim 3 (depends on 1)

The semiconductor die assembly of claim 1, wherein the semiconductor dies are dies of microcontrollers for chip cards.

### Claim 4 (depends on 1)

The semiconductor die assembly of claim 1, wherein the flexible pick-up tape comprises a substrate film and an adhesion film.

### Claim 5 (depends on 4)

The semiconductor die assembly of claim 4, wherein the substrate film comprises PVC (Polyvinyl Chloride).

### Claim 6 (depends on 4)

The semiconductor die assembly of claim 4, wherein the substrate film comprises polyeolefin.

### Claim 7 (depends on 4)

The semiconductor die assembly of claim 4, wherein the adhesion film comprises rubber.

### Claim 8 (depends on 4)

The semiconductor die assembly of claim 4, wherein the adhesion film comprises UV-sensitive acrylic.

### Claim 9

A semiconductor die assembly, comprising:
a plurality of semiconductor dies separated in two orthogonal horizontal directions by equally-spaced separation trenches, respectively, wherein the semiconductor dies are arranged within a circle with a first radius around a center axis of the semiconductor die assembly and the first radius is smaller than a wafer standard radius by an indentation width;
a stiff carrier member adhered onto first surfaces at a front side of the semiconductor dies through a radiation or thermal release adhesive film; and
a flexible pick-up tape adhered onto second surfaces on a back side of the semiconductor dies through a radiation or thermal release adhesive film.

### Claim 10 (depends on 9)

The semiconductor die assembly of claim 9, wherein a horizontal width of the separation trenches is in a range from 6 μm to 20 μm.

### Claim 11 (depends on 9)

The semiconductor die assembly of claim 9, wherein the semiconductor dies are dies of microcontrollers for chip cards.

### Claim 12 (depends on 9)

The semiconductor die assembly of claim 9, wherein the flexible pick-up tape comprises a substrate film and an adhesion film.

### Claim 13 (depends on 12)

The semiconductor die assembly of claim 12, wherein the substrate film comprises PVC (Polyvinyl Chloride).

### Claim 14 (depends on 12)

The semiconductor die assembly of claim 12, wherein the substrate film comprises polyeolefin.

### Claim 15 (depends on 12)

The semiconductor die assembly of claim 12, wherein the adhesion film comprises rubber.

### Claim 16 (depends on 12)

The semiconductor die assembly of claim 12, wherein the adhesion film comprises UV-sensitive acrylic.

### Claim 17 (depends on 9)

The semiconductor die assembly of claim 9, wherein the indentation width is at least 1 mm.

### Claim 18 (depends on 9)

The semiconductor die assembly of claim 9, wherein the indentation width is less than 5 mm.

### Claim 19

A semiconductor die assembly, comprising:
a plurality of semiconductor dies separated in two orthogonal horizontal directions by equally-spaced separation trenches, respectively, wherein the semiconductor dies are arranged within a circle with a first radius around a center axis of the semiconductor die assembly and the first radius is smaller than a wafer standard radius by an indentation width; and
a flexible pick-up tape adhered onto a back side of the semiconductor dies through a radiation or thermal release adhesive film,
wherein the indentation width is equal to or greater than a width of the separation trenches.

### Claim 20 (depends on 19)

The semiconductor die assembly of claim 19, wherein the indentation width is greater than 1 mm and less than 5 mm.
