# US 10,373,853 B2 · Electrostatic chuck and wafer processing apparatus

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- Number: US 10,373,853 B2
- Document ID: US10373853B2
- Status: Granted
- Kind: B2
- Application number: 15/534,798
- Filed: 2015-12-10
- Published: 2018-09-13
- Granted: 2019-08-06
- Earliest claimed: 2014-12-10
- Assignees: Toto Ltd.
- Applicants: Toto Ltd.
- Inventors: Kazuki Anada; Yuichi Yoshii
- Web page: https://patentgrep.com/patent/US10373853B2

## CPC

- H10P 72/722: {Details of electrostatic chucks}
- H10P 72/0432: {mainly by conduction}
- H10P 72/0434: {mainly by convection}
- H10P 72/0602: {Temperature monitoring}
- H10P 72/72: using electrostatic chucks
- B23B 31/28: using electric or magnetic means in the chuck
- Y10T 279/23: with magnetic or electrostatic means
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- B23B: TURNING; BORING (arrangements for copying or controlling B23Q)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

An electrostatic chuck includes a ceramic dielectric substrate having a first major surface on which an object to be processed is mounted, and a second major surface, the ceramic dielectric substrate being a polycrystalline ceramic sintered body, an electrode layer provided on the ceramic dielectric substrate, a base plate provided on a side of the second major surface and supporting the ceramic dielectric substrate, and a heater provided between the electrode layer and the base plate. The base plate includes a through hole piercing the base plate and a communication path passing a medium adjusting a temperature of the object to be processed, and when viewed in a direction perpendicular to the first major surface, at least a part of the heater exists on a side of the through hole as viewed from a first portion of the communication path which is closest to the through hole.

## Claims

### Claim 1

An electrostatic chuck comprising:
a ceramic dielectric substrate having a first major surface on which an object to be processed is mounted, and a second major surface on a side opposite to the first major surface, the ceramic dielectric substrate being a polycrystalline ceramic sintered body;
an electrode layer provided on the ceramic dielectric substrate;
a base plate provided on a side of the second major surface and supporting the ceramic dielectric substrate; and
a heater provided between the electrode layer and the base plate,
the base plate having a through hole piercing a portion thereof, the base plate further having a communication path formed internally therein for passing a medium for adjusting a temperature of the object to be processed, and
wherein, when viewed in a direction perpendicular to the first major surface,
at least a part of the heater is disposed between the through hole and a first portion of the communication path which is closest to the through hole, said part of the heater having a shape which encloses a portion of the through hole, and
a part of the communication path, which includes the first portion, has a shape which encloses said portion of the through hole.

### Claim 2 (depends on 1)

The electrostatic chuck according to claim 1, wherein when viewed in the direction perpendicular to the first major surface, a distance between the first portion and a center axis of the through hole is larger than a distance between a second portion of the heater which is closest to the through hole and the center axis of the through hole.

### Claim 3 (depends on 2)

The electrostatic chuck according to claim 2, wherein when viewed in the direction perpendicular to the first major surface, a distance between a center of a first virtual circle passing the first portion and any two portions on the side of the through hole of the communication path and a center of a second virtual circle passing the second portion and any two portions on the side of the through hole of the heater is not more than 0.2 millimeters.

### Claim 4 (depends on 2)

The electrostatic chuck according to claim 2, wherein when viewed in the direction perpendicular to the first major surface, a center of a first virtual circle passing the first portion and any two portions on the side of the through hole of the communication path overlaps a center of a second virtual circle passing the second portion and any two portions on the side of the through hole of the heater.

### Claim 5 (depends on 2)

The electrostatic chuck according to claim 2, wherein when viewed in the direction perpendicular to the first major surface, a width of the communication path in the first portion is wider than a width of the heater in the second portion.

### Claim 6 (depends on 3)

The electrostatic chuck according to claim 3, wherein when viewed in the direction perpendicular to the first major surface, a length of a portion where the second virtual circle crosses the heater is not less than 50 percent and not more than 80 percent of a length of circle perimeter of the second virtual circle.

### Claim 7 (depends on 1)

The electrostatic chuck according to claim 1, wherein the heater includes:
a first heater having a first folded-back portion bent from a first direction to a second direction different from the first direction, and
a second heater having a second folded-back portion provided to be close to the first heater and bent from a third direction to a fourth direction different from the third direction,
and wherein a distance of closest approach between the first folded-back portion and the second folded-back portion is between 50 percent and 100 percent of a distance between a round end portion of the first folded-back portion and a round end portion of the second folded-back portion.

### Claim 8 (depends on 1)

The electrostatic chuck according to claim 1, wherein when viewed in the direction perpendicular to the first major surface, a ratio of an area of the heater to an area of the ceramic dielectric substrate is not less than 20% and not more than 80%.

### Claim 9 (depends on 1)

The electrostatic chuck according to claim 1, wherein when viewed in the direction perpendicular to the first major surface, a ratio of an area of the communication path to an area of the ceramic dielectric substrate is not less than 20% and not more than 80%.

### Claim 10 (depends on 1)

The electrostatic chuck according to claim 1, wherein when viewed in the direction perpendicular to the first major surface, a ratio of an area of the heater to an area of the communication path is not less than 60% and not more than 180%.

### Claim 11 (depends on 1)

The electrostatic chuck according to claim 1, further comprising a plurality of bypass electrodes provided between the electrode layer and the base plate and electrically connected to the heater,
wherein a distance between mutually adjacent bypass electrodes of the plurality of bypass electrodes is not less than 0.05 millimeters and not more than 10 millimeters.

### Claim 12 (depends on 1)

The electrostatic chuck according to claim 1, further comprising a plurality of bypass electrodes provided between the electrode layer and the base plate and electrically connected to the heater,
wherein a length along the direction perpendicular to the first major surface of a region between mutually adjacent bypass electrodes of the plurality of bypass electrodes is not less than 0.01 millimeters and not more than 1 millimeter.

### Claim 13 (depends on 1)

A wafer processing apparatus comprising the electrostatic chuck according to claim 1.
