# US 10,372,030 B2 · Halftone phase shift mask blank and halftone phase shift mask

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- Number: US 10,372,030 B2
- Document ID: US10372030B2
- Status: Granted
- Kind: B2
- Application number: 15/077,258
- Filed: 2016-03-22
- Published: 2016-10-06
- Granted: 2019-08-06
- Earliest claimed: 2015-03-31
- Assignees: Shin-Etsu Chemical Co., Ltd.
- Applicants: Shin-Etsu Chemical Co., Ltd.
- Inventors: Kouhei Sasamoto; Takuro Kosaka; Yukio Inazuki; Hideo Kaneko
- Web page: https://patentgrep.com/patent/US10372030B2

## CPC

- G03F 1/32: Attenuating PSM [att-PSM], e.g. halftone PSM or PSM having semi-transparent phase shift portion,; Preparation thereof
- G03F 1/26: Phase shift masks [PSM]; PSM blanks; Preparation thereof
- G03F: PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR; (phototypographic composing devices B41B; photosensitive materials or processes for photographic purposes G03C; electrophotography, sensitive layers or processes therefor G03G)

## Abstract

A halftone phase shift mask blank is provided comprising a transparent substrate and a halftone phase shift film which is composed of a silicon base material having a Si+N+O content of at least 90 at %, a Si content of 30-70 at %, a N+O content of 30-60 at %, and an O content of up to 30 at %, and has a thickness of up to 70 nm. The halftone phase shift film is thin enough for mask pattern processing, undergoes minimal pattern size variation degradation upon exposure to sub-200 nm radiation, and maintains a necessary phase shift and transmittance.

## Claims

### Claim 1

A halftone phase shift mask blank comprising a transparent substrate and a halftone phase shift film thereon having a phase shift of 150° to 200° and a transmittance of 3% to 30% with respect to light of wavelength up to 200 nm, wherein
said halftone phase shift film is a single layer or a multilayer film, each layer comprising silicon and nitrogen and oxygen, when the halftone phase shift film is a single layer, the overall single layer is composed of a silicon base material, or when the halftone phase shift film is a multilayer film, at least 60% of its thickness is composed of a silicon base material, said silicon base material having a total content of silicon, nitrogen and oxygen of at least 90 at %, a silicon content of 30 to 70 at %, a total content of nitrogen and oxygen of 30 to 60 at %, an oxygen content of up to 2 at %, and a transition metal content of 0.01 to 0.9 at %, and
said halftone phase shift film has a thickness of up to 70 nm.

### Claim 2 (depends on 1)

The mask blank of claim 1 wherein the halftone phase shift film has a transmittance of 20% to 30%, and said silicon base material contains oxygen and has a total content of silicon, nitrogen and oxygen of at least 95 at %.

### Claim 3 (depends on 1)

The mask blank of claim 1, further comprising a second film on the halftone phase shift film, the second film being a single layer or a multilayer film composed of a chromium-containing material.

### Claim 4 (depends on 3)

The mask blank of claim 3 wherein the second film is a light-shielding film, a combination of light-shielding film and antireflective film, or an auxiliary film which functions as a hard mask during pattern formation of the halftone phase shift film.

### Claim 5 (depends on 3)

The mask blank of claim 3, further comprising a third film on the second film, the third film being a single layer or a multilayer film composed of a silicon-containing material.

### Claim 6 (depends on 5)

The mask blank of claim 5 wherein the second film is a light-shielding film or a combination of light-shielding film and antireflective film, and the third film is an auxiliary film which functions as a hard mask during pattern formation of the second film.

### Claim 7 (depends on 5)

The mask blank of claim 5 wherein the second film is an auxiliary film which functions as a hard mask during pattern formation of the halftone phase shift film and as an etch stopper during pattern formation of the third film, and the third film is a light-shielding film or a combination of light-shielding film and antireflective film.

### Claim 8 (depends on 5)

The mask blank of claim 5, further comprising a fourth film on the third film, the fourth film being a single layer or a multilayer film composed of a chromium-containing material.

### Claim 9 (depends on 8)

The mask blank of claim 8 wherein the second film is an auxiliary film which functions as a hard mask during pattern formation of the halftone phase shift film and as an etch stopper during pattern formation of the third film, the third film is a light-shielding film or a combination of light-shielding film and antireflective film, and the fourth film is an auxiliary film which functions as a hard mask during pattern formation of the third film.

### Claim 10 (depends on 1)

A halftone phase shift mask prepared from the halftone phase shift mask blank of claim 1.

### Claim 11 (depends on 1)

The mask blank of claim 1 wherein the oxygen content of the silicon base material is up to 1 at %.

### Claim 12

A halftone phase shift mask blank comprising a transparent substrate and a halftone phase shift film thereon having a phase shift of 150° to 200° and a transmittance of 3% to 30% with respect to light of wavelength up to 200 nm, wherein
said halftone phase shift film is a single layer or a multilayer film, each layer comprising silicon and nitrogen, when the halftone phase shift film is a single layer, the overall single layer is composed of a silicon base material, or when the halftone phase shift film is a multilayer film, at least 60% of its thickness is composed of a silicon base material being free of oxygen, said silicon base material having a total content of silicon and nitrogen of at least 90 at %, a silicon content of 30 to 70 at %, a nitrogen content of 40 to 60 at %, and a transition metal content of 0.01 to 0.9 at %, and
said halftone phase shift film has a thickness of up to 70 nm.

### Claim 13 (depends on 12)

The mask blank of claim 12 wherein the halftone phase shift film has a transmittance of 3% to less than 20%, and said silicon base material has a total content of silicon and nitrogen of at least 95 at %.

### Claim 14 (depends on 12)

The mask blank of claim 12, further comprising a second film on the halftone phase shift film, the second film being a single layer or a multilayer film composed of a chromium-containing material.

### Claim 15 (depends on 14)

The mask blank of claim 14 wherein the second film is a light-shielding film, a combination of light-shielding film and antireflective film, or an auxiliary film which functions as a hard mask during pattern formation of the halftone phase shift film.

### Claim 16 (depends on 14)

The mask blank of claim 14, further comprising a third film on the second film, the third film being a single layer or a multilayer film composed of a silicon-containing material.

### Claim 17 (depends on 16)

The mask blank of claim 16 wherein the second film is a light-shielding film or a combination of light-shielding film and antireflective film, and the third film is an auxiliary film which functions as a hard mask during pattern formation of the second film.

### Claim 18 (depends on 16)

The mask blank of claim 16 wherein the second film is an auxiliary film which functions as a hard mask during pattern formation of the halftone phase shift film and as an etch stopper during pattern formation of the third film, and the third film is a light-shielding film or a combination of light-shielding film and antireflective film.

### Claim 19 (depends on 16)

The mask blank of claim 16, further comprising a fourth film on the third film, the fourth film being a single layer or a multilayer film composed of a chromium-containing material.

### Claim 20 (depends on 19)

The mask blank of claim 19 wherein the second film is an auxiliary film which functions as a hard mask during pattern formation of the halftone phase shift film and as an etch stopper during pattern formation of the third film, the third film is a light-shielding film or a combination of light-shielding film and antireflective film, and the fourth film is an auxiliary film which functions as a hard mask during pattern formation of the third film.

### Claim 21 (depends on 12)

A halftone phase shift mask prepared from the halftone phase shift mask blank of claim 12.
