# US 10,371,502 B2 · Systems and devices for sensing corrosion and deposition for oil and gas applications

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- Number: US 10,371,502 B2
- Document ID: US10371502B2
- Status: Granted
- Kind: B2
- Application number: 15/387,110
- Filed: 2016-12-21
- Published: 2017-04-13
- Granted: 2019-08-06
- Earliest claimed: 2014-06-30
- Assignees: Baker Highes, A Ge Company, LLC
- Applicants: Baker Hughes, a GE Company, LLC
- Inventors: Anusha Chilukuri; Othon R. Monteiro
- Web page: https://patentgrep.com/patent/US10371502B2

## CPC

- G01B 11/0675: {using interferometry}
- E21B 47/006: {Detection of corrosion or deposition of substances}
- E21B 47/135: using light waves, e.g. infrared or ultraviolet waves
- G01B 11/14: for measuring distance or clearance between spaced objects or spaced apertures (G01B11/26 takes precedence; rangefinders G01C3/00)
- G01N 17/04: Corrosion probes
- G01B: MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- G01N: INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES (measuring or testing apparatus or processes other than immunoassay, involving enzymes or microorganisms C12M, C12Q)

## Abstract

Sensing systems include a tube defining a Fabry-Perot cavity and an optical fiber including a distal end disposed within the Fabry-Perot cavity and a proximal end. A corrodible material caps the Fabry-Perot cavity. Devices for sensing corrosion of downhole equipment include an optical fiber with a corrodible material disposed over a distal end of the optical fiber. Systems for sensing a condition in equipment include an optical fiber with a fiber Bragg grating proximate a distal end thereof and a mass of sensor material coupled to the distal end of the optical fiber. The mass of sensor material is suspended from above the fiber Bragg grating. Other systems for sensing a condition in a wellbore include an optical fiber and a plurality of fiber Bragg gratings along a length thereof. A plurality of sensor materials are coupled to the optical fiber and surround respective fiber Bragg gratings.

## Claims

### Claim 1

A wellbore sensing system, comprising:
a tube defining a Fabry-Perot cavity;
an optical fiber comprising a distal end disposed within the Fabry-Perot cavity and a proximal end opposite the distal end;
a material capping the Fabry-Perot cavity;
another tube defining another Fabry-Perot cavity;
at least one other optical fiber, a distal end of the at least one other optical fiber disposed within the another Fabry-Perot cavity;
an inert material capping the another Fabry-Perot cavity; and
an analysis module operatively coupled to the proximal end of the optical fiber, the analysis module configured to sense and analyze a difference of a light signal resulting from a change in a distance between the material and the distal end of the optical fiber due to a change in thickness of the material.

### Claim 2 (depends on 1)

The wellbore sensing system of claim 1, wherein the tube is positioned proximate a downhole component within a wellbore.

### Claim 3 (depends on 1)

The wellbore sensing system of claim 1, wherein the distal end of the optical fiber is mounted to an electrical submersible pump.

### Claim 4 (depends on 1)

The wellbore sensing system of claim 1, wherein the material is selected from the group consisting of aluminum, titanium, a carbon steel, a tool steel, a stainless steel, and a corrosion-resistant alloy.

### Claim 5 (depends on 1)

The wellbore sensing system of claim 1, wherein the inert material capping the another Fabry-Perot cavity comprises one or more of a ceramic material, a diamond-like carbon material, an oxide material, a sapphire material, an alumina material, a silicon carbide material, a silicon material, and a metallic material coated with the inert material.

### Claim 6 (depends on 1)

The wellbore sensing system of claim 1, wherein the analysis module further comprises a light source coupled to the optical fiber and the at least one other optical fiber, an interferometer coupled to a proximal end of the optical fiber and the at least one other optical fiber, and an output configured to provide a signal corresponding to a corrosion rate of the material.

### Claim 7 (depends on 1)

The wellbore sensing system of claim 1, further comprising at least one additional optical fiber comprising a distal end disposed within the Fabry-Perot cavity, wherein a separate corrodible material is disposed over a respective distal end of each of the optical fiber and the at least one additional optical fiber, wherein each of the separate corrodible materials comprises a different thickness from other separate corrodible materials.

### Claim 8 (depends on 1)

The wellbore sensing system of claim 1, further comprising:
a mask with an aperture therethrough, the mask covering the material, the mask and aperture configured to selectively expose respective regions of the material corresponding to the optical fiber and a at least one additional optical fiber.

### Claim 9 (depends on 1)

The wellbore sensing system of claim 1, further comprising additional optical fibers comprising respective distal ends disposed within the Fabry-Perot cavity and respective proximal ends opposite the distal ends, wherein the analysis module is operatively coupled to the proximal ends of the additional optical fibers.

### Claim 10 (depends on 1)

The wellbore sensing system of claim 1, wherein the Fabry-Perot cavity is filled with a liquid or a gas.

### Claim 11

A wellbore sensing system, comprising:
a tube defining a Fabry-Perot cavity;
an optical fiber comprising a distal end disposed within the Fabry-Perot cavity and a proximal end opposite the distal end;
a material capping the Fabry-Perot cavity;
an analysis module operatively coupled to the proximal end of the optical fiber, the analysis module configured to sense and analyze a difference of a light signal resulting from a change in a distance between the material and the distal end of the optical fiber due to a change in thickness of the material; and
additional optical fibers comprising respective distal ends disposed within the Fabry-Perot cavity and respective proximal ends opposite the distal ends, wherein the analysis module is operatively coupled to the proximal ends of the additional optical fibers.

### Claim 12

A wellbore sensing system, comprising:
a tube defining a Fabry-Perot cavity;
an optical fiber comprising a distal end disposed within the Fabry-Perot cavity and a proximal end opposite the distal end;
a material capping the Fabry-Perot cavity;
at least one additional optical fiber, the at least one additional optical fiber comprising a distal end disposed within the Fabry-Perot cavity, wherein a separate material is disposed over a respective distal end of each of the optical fiber and the at least one additional optical fiber, wherein each of the separate materials comprises a different thickness from other separate materials; and
an analysis module operatively coupled to the proximal end of the optical fiber, the analysis module configured to sense and analyze a difference of a light signal resulting from a change in a distance between the material and the distal end of the optical fiber due to a change in thickness of the material.
