# US 10,371,332 B2 · Lighting systems utilizing interconnected modules for use with grid ceilings and surfaces

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- Number: US 10,371,332 B2
- Document ID: US10371332B2
- Status: Granted
- Kind: B2
- Application number: 15/342,522
- Filed: 2016-11-03
- Published: 2017-03-16
- Granted: 2019-08-06
- Earliest claimed: 2014-05-08
- Applicants: George R. Bailey
- Inventors: George R. Bailey
- Web page: https://patentgrep.com/patent/US10371332B2

## CPC

- F21S 8/04: intended only for mounting on a ceiling or the like overhead structures (F21S8/02 takes precedence; {details of ceiling bases F21V21/03})
- E04B 9/006: {with means for hanging lighting fixtures or other appliances to the framework of the ceiling}
- E04B 9/067: {with inverted T-shaped cross-section}
- E04B 9/18: Means for suspending the supporting construction
- F21S 2/005: {of modular construction}
- F21S 4/28: rigid, e.g. LED bars
- F21V 3/00: Globes; Bowls; Cover glasses (with refracting properties F21V5/00; with reflecting properties F21V7/00; characterised by cooling arrangements F21V29/506)
- F21V 15/015: Devices for covering joints between adjacent lighting devices; End coverings
- F21V 17/16: by deformation of parts; Snap action mounting
- F21V 19/003: {Fastening of light source holders, e.g. of circuit boards or substrates holding light sources}
- F21V 23/02: the elements being transformers, impedances {or power supply units, e.g. a transformer with a rectifier}
- F21V 23/06: the elements being coupling devices {, e.g. connectors}
- E04B 9/04: comprising slabs, {panels,} sheets or the like
- E04B 9/183: {having a lower side adapted to be connected to a channel of the supporting construction}
- E04B 9/241: {with the slabs, panels, sheets or the like positioned on the upperside of the horizontal flanges of the supporting construction}
- E04B 2009/062: {Caps covering visible surfaces of the supporting construction}
- F21Y 2115/10: Light-emitting diodes [LED]
- F21S: NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- E04B: GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS (border constructions of opening in walls, floors or ceilings E06B1/00; {electromagnetic shielding H05K9/0001})
- F21V: FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21Y: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED

## Abstract

A lighting system for a grid ceiling that includes a plurality of T-bar sections interconnected at an intersection region of the grid ceiling, and includes a lighting module and a connection module. The lighting module and connection module are constructed and arranged to be disposed proximate a first T-bar section of the plurality of T-bar sections and the intersection region of the grid ceiling, respectively. The lighting module has a first end and a second end and includes at least one low voltage light source electrically connected to a conductive surface of a substrate and a connector disposed on the conductive surface of the substrate proximate the first end. The connection module includes a substrate and a connector disposed on a conductive surface of the substrate, and is configured to electrically and mechanically couple to the second end of the lighting module to transfer power to or from the lighting module.

## Claims

### Claim 1

A lighting system for a grid ceiling, the grid ceiling including a plurality of T-bar sections interconnected at an intersection region of the grid ceiling, the lighting system comprising:
a first lighting module having a first end and a second end, the first lighting module including at least one low voltage light source electrically connected to a conductive surface of a first substrate and a first connector disposed on the conductive surface of the first substrate proximate the first end of the first lighting module, the first lighting module being constructed and arranged to be disposed proximate a first T-bar section of the plurality of T-bar sections of the grid ceiling;
a first connection module including a second substrate and a second connector disposed on a conductive surface of the second substrate, the first connection module being configured to electrically and mechanically couple to the second end of the first lighting module to transfer power to or from the first lighting module, the first connection module being constructed and arranged to be disposed proximate the intersection region of the grid ceiling;
a first diffuser constructed and arranged to cover the first lighting module and diffuse light emanating from the at least one low voltage light source, wherein the first diffuser has a first attachment clip and a second attachment clip, the first and second attachment clips being configured to secure the first diffuser to a horizontal section of the first T-bar section; and
a second diffuser constructed and arranged to cover the first connection module, wherein the second diffuser includes a plurality of attachment clips configured to secure the second diffuser to at least the first T-bar section.

### Claim 2 (depends on 1)

The lighting system of claim 1, wherein the first substrate of the first lighting module and the second substrate of the first connection module are formed as portions of a common substrate, and wherein the common substrate includes at least one separation feature formed on the common substrate that permits the first substrate of the first lighting module to be physically separated from the second substrate of the first connection module.

### Claim 3 (depends on 2)

The lighting system of claim 2, wherein the first lighting module further includes a third connector disposed on the conductive surface of the first substrate proximate a second end of the first lighting module that is opposite the first end and adjacent the at least one separation feature.

### Claim 4 (depends on 3)

The lighting system of claim 3, wherein the first connection module includes at least one low voltage light source electrically connected to the conductive surface of the second substrate.

### Claim 5 (depends on 4)

The lighting system of claim 4, further comprising a second lighting module having a first end and a second end, the second lighting module including at least one low voltage light source electrically connected to a conductive surface of a third substrate and a fourth connector disposed on the conductive surface of the third substrate proximate the first end of the second lighting module, the second lighting module being constructed and arranged to be disposed proximate a second T-bar section of the plurality of T-bar sections that intersects with the first T-bar section at the intersection region of the grid ceiling, the fourth connector being configured to electrically and mechanically connect to the second connector of the first connection module to transfer power to or from the first lighting module.

### Claim 6 (depends on 4)

The lighting system of claim 4, wherein the first connection module includes four edges, wherein the second connector is disposed on the conductive surface of the second substrate proximate a first edge of the four edges, and wherein the first connection module further includes a third connector disposed on the conductive surface of the second substrate proximate a second edge of the four edges, the second edge being perpendicular to the first edge.

### Claim 7 (depends on 4)

The lighting system of claim 4, wherein the first connection module includes four edges, wherein the second connector is disposed on the conductive surface of the second substrate proximate a first edge of the four edges, and wherein the first connection module further includes a fourth connector, the third connector being disposed on the conductive surface of the second substrate proximate a second edge of the four edges, the fourth connector being disposed on the conductive surface of the second substrate proximate a third edge of the four edges, the first edge being perpendicular to the second edge and the third edge.

### Claim 8 (depends on 1)

The lighting system of claim 1, wherein the first lighting module includes a plurality of first lighting sub-modules sharing the first substrate, each first lighting sub-module of the plurality of first lighting modules including at least one low voltage light source electrically connected to the conductive surface of the first substrate, each of the plurality of first lighting sub-modules being electrically connected together via the conductive surface of the first substrate.

### Claim 9 (depends on 8)

The lighting system of claim 8, wherein the first substrate includes at least one electrical isolation feature provided on the first substrate to allow a first lighting sub-module of the plurality of first lighting sub-modules to be electrically isolated from an adjacent first lighting sub-module of the plurality of first lighting sub-modules.

### Claim 10 (depends on 9)

The lighting system of claim 9, wherein the first substrate further includes at least one separation feature formed on the first substrate to allow the first lighting sub-module to be physically separated from the adjacent first lighting sub-module.

### Claim 11 (depends on 1)

The lighting system of claim 1, further comprising:
a first attachment member configured to secure the first lighting module proximate the first T-bar section; and
a second attachment member configured to secure the first connection module proximate the intersection region, wherein at least one of the first and second attachment members includes one of a thermally conductive adhesive, double-sided adhesive thermally conducting tape, and a thermally conductive magnetic attachment member.

### Claim 12 (depends on 1)

The lighting system of claim 1, wherein the first diffuser includes at least one longitudinal ridge configured to secure the first lighting module in position proximate the first T-bar section.

### Claim 13 (depends on 1)

The lighting system of claim 1, wherein the first diffuser includes a plurality of longitudinal ridges configured to secure the first lighting module in registration with the first T-bar section.

### Claim 14 (depends on 1)

The lighting system of claim 1, wherein the plurality of attachment clips is configured to secure the second diffuser to the first T-bar section and at least one other T-bar section of the plurality of T-bar sections interconnected at the intersection region of the grid ceiling.

### Claim 15 (depends on 1)

The lighting system of claim 1, wherein a portion of the second diffuser is constructed and arranged to overlap with a portion of the first diffuser.

### Claim 16 (depends on 1)

The lighting system of claim 1, wherein the first diffuser is configured to secure the first lighting module in registration with the first T-bar section.

### Claim 17 (depends on 1)

The lighting system of claim 1, wherein the first connector is one of a pin connector and a socket connector, and the second connector is the other of the pin connector and the socket connector.

### Claim 18 (depends on 1)

The lighting system of claim 1, wherein the first connector and the second connector are socket connectors, and wherein the lighting system further include a plug connector to electrically and mechanically couple the first connector with the second connector.

### Claim 19 (depends on 1)

The lighting system of claim 1, wherein the first connection module includes four edges, wherein the second connector is disposed on the conductive surface of the second substrate proximate a first edge of the four edges, and wherein the first connection module further includes a third connector disposed on the conductive surface of the second substrate proximate a second edge of the four edges, the second edge being one of perpendicular and parallel to the first edge.

### Claim 20 (depends on 1)

The lighting module of claim 1, where the first connection module includes four edges, wherein the second connector is disposed on the conductive surface of the second substrate proximate a first edge of the four edges, and wherein the first connection module further includes a third connector and a fourth connector, the third connector being disposed on the conductive surface of the second substrate proximate a second edge of the four edges, the fourth connector being disposed on the conductive surface of the second substrate proximate a third edge of the four edges, the second edge being perpendicular to the first edge, and the third edge being parallel to the first edge.

### Claim 21 (depends on 1)

The lighting module of claim 1, where the first connection module includes four edges, wherein the second connector is disposed on the conductive surface of the second substrate proximate a first edge of the four edges, and wherein the first connection module further includes a third connector, a fourth connector, and a fifth connector, the third connector being disposed on the conductive surface of the second substrate proximate a second edge of the four edges, the fourth connector being disposed on the conductive surface of the second substrate proximate a third edge of the four edges, and the fifth connector being disposed on the conductive surface of the second substrate proximate a fourth edge of the four edges, the second edge and the fourth edge each being perpendicular to the first edge, and the third edge being parallel to the first edge.

### Claim 22 (depends on 21)

The lighting module of claim 21, wherein the second connector, the third connector, the fourth connector, and the fifth connector each includes a power conductor and a return conductor, the power conductor of the second connector being electrically connected to the power conductor of the third, fourth, and fifth connectors, and the return conductor of the second connector being electrically connected to the return conductor of the third, fourth, and fifth connectors.

### Claim 23 (depends on 21)

The lighting module of claim 21, wherein the second, third, fourth, and fifth connectors are disposed on the second substrate in axial symmetry, so that a position of the second, third, fourth, and fifth connectors relative to the first connector is maintained as the second substrate of the first connector module is rotated by a multiple of ninety degrees about an axis perpendicular to a plane of the second substrate.

### Claim 24 (depends on 1)

The lighting system of claim 1, wherein the first lighting module and the first connection module are constructed and arranged to be disposed on an exposed horizontal section of the first T-bar section and the intersection region of the grid ceiling, respectively.

### Claim 25 (depends on 1)

The lighting system of claim 1, wherein the lighting system further includes a power supply having an input and at least one output, the power supply being configured to receive electrical power having a first voltage level at the input, and to provide electrical power having a second voltage level to each at least one output, each at least one output being constructed and arranged to provide electrical power having the second voltage level to one of the first connector and the second connector.

### Claim 26 (depends on 1)

The lighting system of claim 1, wherein the substrate of the first lighting module is formed from a printed circuit board constructed and arranged to transfer heat generated from the at least one low voltage light source to the first T-bar section.
