# US 10,370,815 B2 · Method of forming subterranean barriers with molten wax

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- Number: US 10,370,815 B2
- Document ID: US10370815B2
- Status: Granted
- Kind: B2
- Application number: 14/563,734
- Filed: 2014-12-08
- Published: 2015-07-02
- Granted: 2019-08-06
- Earliest claimed: 2006-09-14
- Applicants: Ernest E. Carter, Jr.
- Inventors: Ernest E. Carter, Jr.
- Web page: https://patentgrep.com/patent/US10370815B2

## CPC

- E02D 19/16: by placing or applying sealing substances ({E02D19/18 takes precedence}; consolidating by placing solidifying or pore-filling pore-filling substances in the soil E02D3/12 {; improving soil by chemical substances C09K17/00})
- B09B 1/00: Dumping solid waste
- B09C 1/00: Reclamation of contaminated soil
- E02D 3/12: Consolidating by placing solidifying or pore-filling substances in the soil (making piles E02D5/46; soil-conditioning or soil-stabilising materials C09K17/00; consolidation of ground around boreholes or wells E21B43/025)
- E02D 19/12: by damming or interrupting the passage of underground water
- E02D 31/002: {Ground foundation measures for protecting the soil or subsoil water, e.g. preventing or counteracting oil pollution (not used, see subgroups and E02D31/00)}
- E02D 31/02: against ground humidity or ground water {(E02D31/06 takes precedence; arrangements other than according to E02D31/04; against hydraulic pressure of groundwater E02D31/10)}
- E21B 33/138: Plastering the borehole wall; Injecting into the formation
- E21B 43/241: combined with solution mining of non-hydrocarbon minerals, e.g. solvent pyrolysis of oil shale
- E21B 43/30: Specific pattern of wells, e.g. optimising the spacing of wells
- E02D: FOUNDATIONS; EXCAVATIONS; EMBANKMENTS (specially adapted for hydraulic engineering E02B); UNDERGROUND OR UNDERWATER STRUCTURES {(tunnels, tunnelling, mining E21)}
- B09B: DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09C: RECLAMATION OF CONTAMINATED SOIL (gatherers for removing stone or the like from the soil A01B43/00; sterilising soil by steam A01G11/00; removing undesirable matter, e.g. rubbish, from the land E01H15/00)
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS

## Abstract

A method of permeating and infusing a formation around the borehole with wax by heating a formation surrounding a borehole and pumping molten wax into the formation, wherein the molten wax flows into and fills voids the formation without disrupting the formation is described. Also, a method of permeating and infusing a formation around the borehole with wax by heating a formation surrounding a borehole, pumping molten wax into the borehole, heating and circulating the molten wax vertically within the borehole for an extended period using a heater and pump attached to a circulation pipe extended to the bottom of a zone of the borehole to be heated, and recovering molten wax from the borehole by displacing it back to the surface with another material of different density is described. Additionally, a method of forming subterranean barriers by drilling multiple closely-spaced boreholes along a subterranean boundary, treating the boreholes with infusions of molten wax, and forming a hydraulic barrier along said boundary is described.

## Claims

### Claim 1

A method of creating and filling a subterranean cut comprising the steps of:
a) drilling a row of holes tracing the path of a desired cut;
b) preparing two pipes, wherein each pipe has at least one pulley fixed to its distal end and arranged to conduct an abrasive cable saw along at least part of the length of each pipe and between the distal ends of the two pipes, wherein the abrasive cable saw extends along at least a part of the length of each pipe to a drive means located substantially at the surface;
c) simultaneously pushing the two pipes into two adjacent holes while circulating the abrasive cable saw such that a cut is formed between the two holes as the pipes are simultaneously pushed through the adjacent holes; and
d) pumping a grouting material into at least one of the holes, wherein the grouting material can circulate to other holes along the path of the desired cut, wherein the grouting material provides lubrication for the pipes and the cable saw and facilitates removal of cuttings.

### Claim 2 (depends on 1)

The method of claim 1, wherein at least some of the holes are at least partially horizontal and pass under a volume of land to be isolated.

### Claim 3 (depends on 2)

The method of claim 2, wherein the at least some of the holes returns to the surface at the opposite side of the land to be isolated, wherein the desired cut between traces the path of a desired subterranean barrier in the shape of a basin.

### Claim 4 (depends on 1)

The method of claim 1, wherein the row of holes are substantially vertical holes.

### Claim 5 (depends on 1)

The method of claim 1, wherein the grouting material is a thermoplastic.

### Claim 6 (depends on 1)

The method of claim 1, wherein the grouting material is a molten wax.

### Claim 7 (depends on 1)

The method of claim 1, wherein the grouting material is a cement and bentonite based grout.

### Claim 8

A method of constructing an impermeable barrier comprising the steps of:
a) directionally drilling a hole through a formation along a desired path of the barrier, and extending the hole back to the earth surface at a distal end of the hole;
b) positioning an abrasive cable saw in the hole such that it passes through each end of the hole;
c) positioning a pulley near each end of the hole;
d) threading the abrasive cable saw through the pulleys to a drive means;
e) tensioning and circulating the abrasive cable saw such that it forms a cut through the formation; and
f) conveying a thermoplastic grouting material through the hole, wherein the grouting material fills the cut and facilitates removal of cuttings.

### Claim 9 (depends on 8)

The method of claim 8, wherein the hole is heated before introducing the grouting material.

### Claim 10 (depends on 8)

The method of claim 8, wherein at least one end of the hole is cased so that the grouting material may be supplied under pressure.

### Claim 11 (depends on 8)

The method of claim 8, wherein pressure is applied to the grouting material to prevent ground water from entering the hole.

### Claim 12 (depends on 8)

The method of claim 8, wherein pressure is applied to the grouting material to hold the cut open.

### Claim 13

A method of constructing an impermeable barrier comprising the steps of:
a) directionally drilling a hole through a formation along a desired path of the barrier, and extending the hole back to the earth surface at a distal end of the hole;
b) positioning an abrasive cable saw in the hole such that it passes through each end of the hole;
c) positioning a pulley near each end of the hole;
d) threading the abrasive cable saw through the pulleys to a drive means;
e) tensioning and circulating the abrasive cable saw such that it forms a cut through the formation; and
f) conveying a molten wax grouting material through the hole, wherein the grouting material fills the cut and facilitates removal of cuttings.

### Claim 14 (depends on 13)

The method of claim 13, wherein the hole is heated before introducing the grouting material.

### Claim 15 (depends on 13)

The method of claim 13, wherein at least one end of the hole is cased so that the grouting material may be supplied under pressure.

### Claim 16 (depends on 13)

The method of claim 13, wherein pressure is applied to the grouting material to prevent ground water from entering the hole.

### Claim 17 (depends on 13)

The method of claim 13, wherein pressure is applied to the grouting material to hold the cut open.

### Claim 18

A method of constructing an impermeable barrier comprising the steps of:
a) directionally drilling a hole through a formation along a desired path of the barrier, and extending the hole back to the earth surface at a distal end of the hole;
b) positioning an abrasive cable saw in the hole such that it passes through each end of the hole;
c) positioning a pulley near each end of the hole;
d) threading the abrasive cable saw through the pulleys to a drive means;
e) tensioning and circulating the abrasive cable saw such that it forms a cut through the formation; and
f) conveying a cement and bentonite based grouting material through the hole, wherein the grouting material fills the cut and facilitates removal of cuttings.

### Claim 19 (depends on 18)

The method of claim 18, wherein the hole is heated before introducing the grouting material.

### Claim 20 (depends on 18)

The method of claim 18, wherein at least one end of the hole is cased so that the grouting material may be supplied under pressure.

### Claim 21 (depends on 18)

The method of claim 18, wherein pressure is applied to the grouting material to prevent ground water from entering the hole.

### Claim 22 (depends on 18)

The method of claim 18, wherein pressure is applied to the grouting material to hold the cut open.
