# US 10,370,781 B2 · Abrasion resistant fabric

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- Number: US 10,370,781 B2
- Document ID: US10370781B2
- Status: Granted
- Kind: B2
- Application number: 15/028,778
- Filed: 2014-11-04
- Published: 2016-08-18
- Granted: 2019-08-06
- Earliest claimed: 2013-11-12
- Assignees: Dsm IP Assets B.V.
- Applicants: Dsm IP Assets B.V.
- Inventors: Giovanni Joseph Ida Henssen; Guelfo Valerio Bagordo; Flavio Berto
- Web page: https://patentgrep.com/patent/US10370781B2

## CPC

- D03D 11/00: Double or multi-ply fabrics not otherwise provided for
- D03D 1/00: Woven fabrics designed to make specified articles
- D03D 1/0041: {Cut or abrasion resistant}
- D03D 15/217: natural from plants, e.g. cotton
- D03D 15/283: synthetic polymer-based, e.g. polyamide or polyester fibres (cellulose-based artificial fibres D03D15/225)
- D03D 15/41: with specific twist
- D03D 15/47: multicomponent, e.g. blended yarns or threads (multicomponent fibres or filaments D03D15/292)
- D03D 15/573: Tensile strength
- D10B 2201/02: Cotton
- D10B 2211/02: Wool
- D10B 2321/0211: high-strength or high-molecular-weight polyethylene, e.g. ultra-high molecular weight polyethylene [UHMWPE]
- D10B 2321/022: polypropylene
- D10B 2331/021: aromatic polyamides, e.g. aramides
- D10B 2331/14: polycondensates of cyclic compounds, e.g. polyimides, polybenzimidazoles
- D10B 2331/301: polyarylene sulfides, e.g. polyphenylenesulfide
- D03D: WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D10B: INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES

## Abstract

The invention relates to a woven fabric comprising a weft yarn and at most two warp yarns A and B, wherein the weft yarn comprises a high performance fiber; the warp yarn A comprises at least 50 wt % of a natural fiber; the warp yarn B comprises a high performance fiber; and wherein the fabric has an outside layer comprising the warp yarn A and an inside layer comprising the warp yarn B and said outside and inside layers being at least partially interconnected by the weft yarn. The invention also relates to products comprising said woven fabric such as clothing, lining, sport apparel, gloves, curtains, upholstery fabric and floor covering.

## Claims

### Claim 1

A woven fabric comprising:
a weft yarn, and
at most two warp yarns A and B, wherein
the weft yarn comprises a fiber having a tenacity or tensile strength of at least 2.5 N/tex;
the warp yarn A comprises at least 50 wt % of a natural fiber;
the warp yarn B comprises a fiber having a tenacity or tensile strength of at least 2.5 N/tex; and wherein
the fabric has an outside layer comprising the warp yarn A and an inside layer comprising the warp yarn B and said outside and inside layers being at least partially interconnected by the weft yarn.

### Claim 2 (depends on 1)

The fabric of claim 1, wherein the natural fiber is cotton or wool.

### Claim 3 (depends on 1)

The fabric of claim 1, wherein the warp yarn B comprises at least 1 wt % of the fiber having a tenacity or tensile strength of at least 2.5 N/tex.

### Claim 4 (depends on 1)

The fabric of claim 1, wherein the weft yarn comprises at least 10 wt % of the fiber having a tenacity or tensile strength of at least 2.5 N/tex.

### Claim 5 (depends on 1)

The fabric of claim 1, wherein warp yarn A further comprises synthetic fibers of polyamides, polyesters, polytetrafluoroethylene, polyolefins, polyvinyl alcohols and polyacrylonitriles; and/or fibers having a tenacity or tensile strength of at least 2.5 N/tex; and/or other natural fibers than cotton, hemp, wool, silk, jute, linen.

### Claim 6 (depends on 1)

The fabric of claim 1, wherein the fibers having a tenacity or tensile strength of at least 2.5 N/tex of the weft yarn and the warp yarn B are individually at least one selected from the group consisting of aromatic polyamide fibers, liquid crystalline polymer fibers, polybenzimidazoles fibers, polybenzoxazoles fibers, polyarylate fibers, highly oriented polyethylene fibers and highly oriented polypropylene fibers.

### Claim 7 (depends on 1)

The fabric of claim 1, wherein the amount of the fiber having a tenacity or tensile strength of at least 2.5 N/tex in the weft yarn and the warp yarn B is at least 10wt % wherein the wt % is a ratio of cumulative weight of fiber having a tenacity or tensile strength of at least 2.5 N/tex which is present in the weft yarn and warp yarn B to cumulative weight of the weft yarn and the warp yarn B.

### Claim 8 (depends on 1)

The fabric of claim 1, wherein the warp yarn B is a spun yarn.

### Claim 9 (depends on 1)

The fabric of claim 1, wherein the weft yarn is a continuous filament yarn.

### Claim 10 (depends on 1)

The fabric of claim 1, wherein the warp yarn B further comprises at least one fiber selected from the group consisting of cotton fibers, hemp fibers, wool fibers, silk fibers, jute fibers, linen fibers, polyamide fibers, polytetrafluoroethylene fibers, polyester fibers, polyolefin fibers, polyvinyl alcohol fibers and polyacrylonitriles fibers.

### Claim 11 (depends on 1)

The fabric of claim 1, wherein the weft yarn further comprises at least one fiber selected from the group consisting of cotton fibers, hemp fibers, wool fibers, silk fibers, jute fibers, linen fibers, polyamide fibers, polytetrafluoroethylene fibers, polyester fibers, polyolefin fibers, polyvinyl alcohol fibers and polyacrylonitriles fibers.

### Claim 12 (depends on 1)

The fabric of claim 1, wherein the warp yarn B comprises ultrahigh molecular weight (UHMWPE) fibers and the weft yarn comprises aromatic polyamide fibers.

### Claim 13 (depends on 1)

The fabric of claim 1, wherein the warp yarn A consists essentially of cotton, the warp yarn B is a spun yarn consists essentially of ultrahigh molecular weight (UHMWPE) staple fibers and the weft yarn consists essentially of continuous UHMWPE filaments.

### Claim 14 (depends on 1)

The fabric of claim 1, wherein the amount of the fiber having a tenacity or tensile strength of at least 2.5 N/tex in the weft yarn and the warp yarn B is at least 30 wt %.

### Claim 15 (depends on 1)

The fabric of claim 1, wherein the amount of the fiber having a tenacity or tensile strength of at least 2.5 N/tex in the weft yarn and the warp yarn B is at least 50 wt %.

### Claim 16 (depends on 1)

The fabric of claim 1, wherein the amount of the fiber having a tenacity or tensile strength of at least 2.5 N/tex in the weft yarn and the warp yarn B is at least 70 wt %.

### Claim 17 (depends on 1)

The fabric of claim 1, wherein the amount of the fiber having a tenacity or tensile strength of at least 2.5 N/tex in the weft yarn and the warp yarn B is at least 80 wt %.

### Claim 18 (depends on 1)

The fabric of claim 1, wherein the warp yarn B comprises ultrahigh molecular weight (UHMWPE) staple fiber.

### Claim 19 (depends on 1)

A product comprising the fabric according to claim 1, wherein the product is selected from a group consisting of clothing, lining, sport apparel, gloves, curtains, upholstery fabric and floor covering.
