# US 10,370,765 B2 · Corrosion inhibiting sol-gel compositions

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- Number: US 10,370,765 B2
- Document ID: US10370765B2
- Status: Granted
- Kind: B2
- Application number: 14/777,642
- Filed: 2014-03-13
- Published: 2016-09-22
- Granted: 2019-08-06
- Earliest claimed: 2013-03-16
- Assignees: PRC-DeSoto International, Inc.
- Applicants: PRC-DeSoto International, Inc.
- Inventors: Eric L. Morris
- Web page: https://patentgrep.com/patent/US10370765B2

## CPC

- C23C 18/1254: {Sol or sol-gel processing}
- C09D 5/084: {Inorganic compounds}
- C09D 5/086: {Organic or non-macromolecular compounds}
- C23C 18/122: {Inorganic polymers, e.g. silanes, polysilazanes, polysiloxanes}
- C23C 18/54: Contact plating, i.e. electroless electrochemical plating
- C23C 2222/20: Use of solutions containing silanes
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)

## Abstract

A composition for application to a metal substrate comprises a sol-gel or a silane and a corrosion inhibitor. The corrosion inhibitor comprises a lithium ion and/or an azole compound. A coated substrate includes the composition for application to a metal substrate and a coating on the composition. A method of fabricating a coated substrate comprises applying the composition to a substrate, curing the composition to form a conversion coating, and applying a coating on the conversion coating.

## Claims

### Claim 1

A composition for application to a metal substrate, the composition comprising:
a sol-gel; and
a corrosion inhibitor comprising a lithium ion present in an amount of 0.02 g/1000 g composition to 12 g/1000 g composition and an alkali metal ion other than lithium.

### Claim 2 (depends on 1)

The composition according to claim 1, wherein the corrosion inhibitor further comprises a counter ion capable of forming a salt with the lithium ion, the alkali metal ion other than lithium, or combinations thereof.

### Claim 3 (depends on 2)

The composition according to claim 2, wherein the counter ion comprises a carbonate ion and/or a hydroxide ion.

### Claim 4 (depends on 1)

The composition according to claim 1, wherein the sol-gel comprises an organosilane based sol-gel.

### Claim 5 (depends on 4)

The composition according to claim 4, wherein the organosilane based sol-gel comprises allyltrimethoxysilane, n-(2-aminoethyl)-3-aminopropyltrimethoxysilane, p-aminophenylsilane, 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-glycidoxypropyldiisopropylethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, glycidyloxy-(C2-C6 alkyl)trialkoxysilanes comprising 3-glycidoxypropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-methacryloxypropy lmethyldiethoxy silane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, n phenylaminopropyltrimethoxysilane, vinylmethyldiethoxysilane, vinyltriethoxysilane, vinyltrimethoxysilane, or a mixture thereof.

### Claim 6 (depends on 4)

The composition according to claim 4, wherein the organosilane based sol-gel comprises a glycidyloxy-(C2-C6 alkyl)trialkoxysilane.

### Claim 7 (depends on 4)

The composition according to claim 4, wherein the organosilane based sol-gel comprises 3-glycidoxypropyltrimethoxysilane.

### Claim 8 (depends on 1)

The composition according to claim 1, wherein the sol-gel comprises an organometallic compound.

### Claim 9 (depends on 8)

The composition according to claim 8, wherein the organometallic compound comprises an alkoxyzirconium compound.

### Claim 10 (depends on 1)

The composition according to claim 1, further comprising an azole compound.

### Claim 11 (depends on 10)

The composition according to claim 10, wherein the azole compound comprises 2,5-dimercapto-1,3,4-thiadiazole.

### Claim 12 (depends on 1)

A coated article, comprising:
a substrate; and
the composition of claim 1 on at least a portion of the substrate.

### Claim 13 (depends on 12)

The coated article of claim 12, wherein the substrate comprises aluminum.

### Claim 14 (depends on 12)

The coated article of claim 12, further comprising a coating on the composition.

### Claim 15 (depends on 1)

A method of manufacturing a coated article, the method comprising:
applying the composition of claim 1 to at least a portion of a substrate; and
curing the composition to form a sol-gel coating.

### Claim 16 (depends on 15)

The method of claim 15, further comprising pre-treating the substrate prior to application of the composition.

### Claim 17 (depends on 15)

The method of claim 15, further comprising applying a coating on at least a portion of the sol-gel coating.

### Claim 18

A composition for application to a metal substrate, the composition comprising:
a corrosion inhibitor comprising a lithium ion present in an amount of 0.02 g/1000 g composition to 12 g/1000 g composition, an alkali metal ion other than lithium, and a counter ion capable of forming a salt with the lithium ion, the alkali metal ion other than lithium, or combinations thereof, wherein the counter ion comprises a carbonate ion and/or a hydroxide ion; and
a silane.
