# US 10,370,764 B2 · Isolator for a substrate processing chamber

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- Number: US 10,370,764 B2
- Document ID: US10370764B2
- Status: Granted
- Kind: B2
- Application number: 14/522,196
- Filed: 2014-10-23
- Published: 2015-05-07
- Granted: 2019-08-06
- Earliest claimed: 2013-11-06
- Assignees: Applied Materials, Inc.
- Applicants: Applied Materials, Inc.
- Inventors: Ramprakash Sankarakrishnan
- Web page: https://patentgrep.com/patent/US10370764B2

## CPC

- C23C 16/513: using plasma jets
- C23C 16/509: using internal electrodes
- H01J 37/32091: {the radio frequency energy being capacitively coupled to the plasma}
- H01J 37/32467: {Material}
- H01J 37/32477: {characterised by the means for protecting vessels or internal parts, e.g. coatings}
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)
- H01J: ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS (spark-gaps H01T; electric arc lamps H05B31/00; particle accelerators H05H)

## Abstract

A processing kit for a plasma processing chamber. The processing kit includes a plurality of ceramic arc-shaped pieces. Each arc-shaped piece has a concave first end and a convex second end and the first end of each arc-shaped piece is configured to mate with an adjacent end of a neighboring arc-shaped piece to form a ring shaped inner isolator.

## Claims

### Claim 1

A processing kit for a plasma processing chamber, comprising:
a plurality of ceramic arc-shaped pieces, each arc-shaped piece having a concave first end and a convex second end, the first end of each arc-shaped piece configured to mate with an adjacent end of a neighboring arc-shaped piece with a gap between the first end of the arc-shaped piece and the adjacent end of the neighboring arc-shaped piece to form a ring shaped inner isolator, wherein the concave first end and the convex second end are configured to prevent line-of-sight across the gap.

### Claim 2 (depends on 1)

The processing kit of claim 1, wherein three ceramic arc-shaped pieces are configurable to form a ring.

### Claim 3 (depends on 1)

The processing kit of claim 1, wherein each ceramic arc-shaped piece has an inner wall having a radius of about 7.499 inches to about 7.501 inches.

### Claim 4 (depends on 1)

The processing kit of claim 1, wherein each ceramic arc-shaped piece has an outer wall having a radius of about 8.599 inches to about 8.601 inches.

### Claim 5 (depends on 1)

The processing kit of claim 1, wherein each ceramic arc-shaped piece has a thickness of about 0.397 inches to about 0.403 inches.

### Claim 6 (depends on 1)

The processing kit of claim 1, wherein the concave first end of each ceramic arc-shaped piece has a radius of about 0.550 inches.

### Claim 7 (depends on 1)

The processing kit of claim 1, wherein the convex second end of each ceramic arc-shaped piece has a radius of about 0.550 inches.

### Claim 8 (depends on 1)

The processing kit of claim 1, wherein each ceramic arc-shaped piece is fabricated from at least one of yttria (Y2O3), aluminum nitride (AlN), and alumina (Al2O3).

### Claim 9 (depends on 1)

The processing kit of claim 1, wherein each ceramic arc-shaped piece is fabricated from at least 99% alumina (Al2O3) by weight.

### Claim 10

A processing kit for a plasma processing chamber, comprising:
a plurality of ceramic arc-shaped pieces, each arc-shaped piece having a concave first end and a convex second end, the first end of each arc-shaped piece configured to mate with an adjacent end of a neighboring arc-shaped piece with a gap between the first end of each arc-shaped piece and the adjacent end of each neighboring arc-shaped piece to form a ring shaped inner isolator, wherein the concave first end and the convex second end are configured to prevent line-of-sight across the gap; and
a single piece ring shaped outer isolator that circumscribes the ring shaped inner isolator.

### Claim 11 (depends on 10)

The processing kit of claim 10, wherein the outer isolator has a thickness that is the same as a thickness of the ring shaped inner isolator.

### Claim 12

A processing kit for a plasma processing chamber, comprising:
a plurality of ceramic arc-shaped pieces, each arc-shaped piece having a concave first end and a convex second end, the first end of each arc-shaped piece configured to mate with an adjacent end of a neighboring arc-shaped piece to form a ring shaped inner isolator when inner walls of the arc-shaped pieces are on a common diameter, the first end of each arc-shaped piece having gaps defined between adjacent ends are configured that prevent line-of-sight between the inner wall and an outer wall when the outer and inner walls of the arc-shaped pieces are on a common diameter, wherein each ceramic arc-shaped piece comprises:
an inner wall having a radius of about 7.499 inches to about 7.501 inches;
an outer wall having a radius of about 8.599 inches to about 8.601 inches; and
a thickness of about 0.397 inches to about 0.403 inches.

### Claim 13 (depends on 12)

The processing kit of claim 12, wherein the concave first end of each ceramic arc-shaped piece has a radius of about 0.55 inches and wherein the convex second end of each ceramic arc-shaped piece has a radius of about 0.55 inches.

### Claim 14 (depends on 12)

The processing kit of claim 12, wherein the ceramic arc-shaped piece is fabricated from at least one of yttria (Y2O3), aluminum nitride (AlN), and alumina (Al2O3).

### Claim 15 (depends on 12)

The processing kit of claim 12, wherein three ceramic arc-shaped pieces are configurable to form a ring.

### Claim 16 (depends on 12)

The processing kit of claim 12 further comprising:
a single piece ring shaped outer isolator that circumscribes the ring shaped inner isolator.

### Claim 17 (depends on 16)

The processing kit of claim 16, wherein the outer isolator further comprises a thickness that is the same as a thickness of the ring shaped inner isolator.
