# US 10,370,745 B2 · Magnesium-zinc-manganese-tin-yttrium alloy and method for making the same

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- Number: US 10,370,745 B2
- Document ID: US10370745B2
- Status: Granted
- Kind: B2
- Application number: 14/449,449
- Filed: 2014-08-01
- Published: 2016-02-04
- Granted: 2019-08-06
- Earliest claimed: 2014-08-01
- Assignees: The Boeing Company
- Applicants: The Boeing Company
- Inventors: Fusheng Pan; Dingfei Zhang; Guangshan Hu; Xia Shen; Jingren Dong; Sensen Chai; Daliang Yu; Fei Guo; Luyao Jiang
- Web page: https://patentgrep.com/patent/US10370745B2

## CPC

- C22C 23/04: with zinc or cadmium as the next major constituent
- B21C 23/002: {Extruding materials of special alloys so far as the composition of the alloy requires or permits special extruding methods of sequences}
- C22F 1/06: of magnesium or alloys based thereon
- C22C: ALLOYS (treatment of alloys C21D, C22F)
- B21C: MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- C22F: CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS (surface treatment of metallic material involving at least one process provided for in class C23 and at least one process covered by this subclass, C23F17/00)

## Abstract

A magnesium alloy including about 2 percent by weight to about 8 percent by weight zinc, about 0.1 percent by weight to about 3 percent by weight manganese, about 1 percent by weight to about 6 percent by weight tin, about 0.1 percent by weight to about 4 percent by weight yttrium, and magnesium.

## Claims

### Claim 1

An extruded wrought magnesium alloy comprising:
about 2 percent by weight to about 8 percent by weight zinc;
about 0.1 percent by weight to about 3 percent by weight manganese;
about 1 percent by weight to about 6 percent by weight tin;
about 0.1 percent by weight to about 4 percent by weight yttrium; and
balance magnesium and impurities,
the extruded wrought magnesium alloy having an as-extruded ultimate tensile strength of at least 325 MPa and an as-extruded elongation of at least 10.4%.

### Claim 2 (depends on 1)

The extruded wrought magnesium alloy of claim 1 wherein impurities comprise at most about 0.15 percent by weight of said magnesium alloy.

### Claim 3 (depends on 1)

The extruded wrought magnesium alloy of claim 1:
wherein said zinc is at a concentration of about 5 percent by weight to about 6.3 percent by weight;
wherein said manganese is at a concentration of about 0.6 percent by weight to about 1.1 percent by weight;
wherein said tin is at a concentration of about 2 percent by weight to about 4.4 percent by weight; and
wherein said yttrium is at a concentration of about 0.1 percent by weight to about 1.3 percent by weight.

### Claim 4 (depends on 1)

The extruded wrought magnesium alloy of claim 1:
wherein said zinc is at a concentration of about 5.7 percent by weight;
wherein said manganese is at a concentration of about 0.9 percent by weight;
wherein said tin is at a concentration of about 4.4 percent by weight; and
wherein said yttrium is at a concentration of about 0.5 percent by weight.

### Claim 5 (depends on 1)

The extruded wrought magnesium alloy of claim 1 wherein said zinc is present at a concentration of about 5 percent by weight to about 6.3 percent by weight of said magnesium alloy.

### Claim 6 (depends on 1)

The extruded wrought magnesium alloy of claim 1 wherein said manganese is present at a concentration of about 0.6 percent by weight to about 1.1 percent by weight of said magnesium alloy.

### Claim 7 (depends on 1)

The extruded wrought magnesium alloy of claim 1 wherein said tin is present at a concentration of about 2 percent by weight to about 4.4 percent by weight of said magnesium alloy.

### Claim 8 (depends on 1)

The extruded wrought magnesium alloy of claim 1 wherein said yttrium is present at a concentration of about 0.1 percent by weight to about 1.3 percent by weight of said magnesium alloy.

### Claim 9 (depends on 1)

The extruded wrought magnesium alloy of claim 1 wherein said yttrium is at a concentration of 0.5 percent by weight to about 4 percent by weight.

### Claim 10 (depends on 1)

The extruded wrought magnesium alloy of claim 1, wherein the extruded wrought magnesium alloy consists of:
about 2 percent by weight to about 8 percent by weight zinc;
about 0.1 percent by weight to about 3 percent by weight manganese;
about 1 percent by weight to about 6 percent by weight tin;
about 0.1 percent by weight to about 4 percent by weight yttrium; and
balance magnesium and impurities.

### Claim 11 (depends on 10)

The extruded wrought magnesium alloy of claim 10, wherein the extruded wrought magnesium alloy consists of:
about 5 percent by weight to about 6.3 percent by weight zinc;
about 0.6 percent by weight to about 1.1 percent by weight manganese;
about 2 percent by weight to about 4.4 percent by weight tin;
about 0.1 percent by weight to about 1.3 percent by weight yttrium; and
balance magnesium and impurities.

### Claim 12 (depends on 10)

The extruded wrought magnesium alloy of claim 10:
wherein said zinc is at a concentration of about 5.7 percent by weight;
wherein said manganese is at a concentration of about 0.9 percent by weight;
wherein said tin is at a concentration of about 4.4 percent by weight; and
wherein said yttrium is at a concentration of about 0.5 percent by weight.

### Claim 13 (depends on 10)

The extruded wrought magnesium alloy of claim 10 wherein impurities are at most about 0.15 percent by weight of said magnesium alloy.

### Claim 14 (depends on 1)

A method for making a magnesium alloy comprising steps of:
forming a molten mass comprising the magnesium alloy composition of claim 1;
cooling said molten mass to form a solid mass;
annealing said solid mass to form an annealed mass; and
extruding said annealed mass.

### Claim 15 (depends on 14)

The method of claim 14 wherein said molten mass comprises at most about 0.15 percent by weight of said impurities.

### Claim 16 (depends on 14)

The method of claim 14 wherein said forming step is performed in a vacuum induction furnace.

### Claim 17 (depends on 14)

The method of claim 14 wherein said molten mass is under an inert gas blanket during said forming step.

### Claim 18 (depends on 14)

The method of claim 14 wherein said annealing step comprises maintaining said solid mass at a temperature ranging from about 410° C. to about 430° C. for about 10 hours to about 14 hours.

### Claim 19 (depends on 14)

The method of claim 14 wherein said extruding step is performed at a temperature ranging from about 350° C. to about 370° C.

### Claim 20 (depends on 19)

The method of claim 19 wherein said extruding step comprises a speed ranging from about 1 m/min to about 2 m/min.

### Claim 21 (depends on 14)

The method of claim 14 further comprising cooling said extruded, annealed mass.

### Claim 22 (depends on 14)

The method of claim 14 wherein:
said zinc is at a concentration of about 5 percent by weight to about 6.3 percent by weight;
said manganese is at a concentration of about 0.6 percent by weight to about 1.1 percent by weight;
said tin is at a concentration of about 2 percent by weight to about 4.4 percent by weight; and
said yttrium is at a concentration of about 0.1 percent by weight to about 1.3 percent by weight.

### Claim 23 (depends on 14)

The method of claim 14 wherein:
said zinc is at a concentration of about 5.7 percent by weight;
said manganese is at a concentration of about 0.9 percent by weight;
said tin is at a concentration of about 4.4 percent by weight; and
said yttrium is at a concentration of about 0.5 percent by weight.
