# US 10,370,555 B2 · Curable film-forming compositions containing hydroxyl functional acrylic polymers and bisurea compounds and multilayer composite coatings

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- Number: US 10,370,555 B2
- Document ID: US10370555B2
- Status: Granted
- Kind: B2
- Application number: 15/596,127
- Filed: 2017-05-16
- Published: 2018-11-22
- Granted: 2019-08-06
- Earliest claimed: 2017-05-16
- Assignees: PPG Industries Ohio, Inc.
- Applicants: Ppg Industries Ohio, Inc.
- Inventors: Jason Ryan Lewis; Hongying Zhou; Matthew S. Luchansky; Shanti Swarup; John W. Burgman; Justin Jones; Danielle Kirby
- Web page: https://patentgrep.com/patent/US10370555B2

## CPC

- C09D 133/066: {containing -OH groups}
- B05D 7/576: {each layer being cured, at least partially, separately}
- C09D 7/44: Combinations of two or more thickening agents
- C09D 7/65: macromolecular (C09D7/41-C09D7/48 take precedence)
- C09J 133/066: {containing -OH groups}
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)
- B05D: PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL (conveying articles or workpieces through baths of liquid B65G, e.g. B65G49/02)
- C09J: ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES (preparation of glue or gelatine C09H)

## Abstract

A curable film-forming composition is provided, comprising: (a) an acrylic polyol prepared from a monomer mixture comprising a hydroxyl functional monomer, wherein the hydroxyl functional monomer comprises a hydroxyalkyl group with an alkyl chain of at least four carbon atoms; (b) a rheology modifier comprising: (1) a non-aqueous dispersion of an internally crosslinked organic polymer; and (2) a reaction product of an amine and an isocyanate; and (c) a curing agent comprising functional groups that are reactive with hydroxyl functional groups. Also provided are a multi-component composite coating that includes the curable film-forming composition described above and methods for forming a composite coating on a substrate.

## Claims

### Claim 1

A curable film-forming composition comprising:
(a) an acrylic polyol prepared from a monomer mixture comprising a hydroxyl functional monomer, wherein the hydroxyl functional monomer comprises a hydroxyalkyl group with an alkyl chain of at least four carbon atoms and wherein the acrylic polyol demonstrates a glass transition temperature less than 15° C.;
(b) a rheology modifier comprising:
(1) a non-aqueous dispersion of an internally crosslinked organic polymer; and
(2) a reaction product of an amine and an isocyanate; and
(c) a curing agent comprising functional groups that are reactive with hydroxyl functional group; wherein the reaction product (2) is dispersed in a second acrylic polyol prepared from a monomer mixture comprising:
(i) a beta-hydroxy ester functional monomer prepared from an ethylenically unsaturated acid functional monomer and an epoxy compound containing at least 5 carbon atoms;
(ii) hydroxyethyl methacrylate;
(iii) styrene;
(iv) 2-ethylhexyl acrylate.

### Claim 2 (depends on 1)

The curable film-forming composition of claim 1, wherein the acrylic polyol demonstrates a weight average molecular weight of 3000 to 10,000.

### Claim 3 (depends on 1)

The curable film-forming composition of claim 1, wherein the hydroxyl functional monomer comprising a hydroxyalkyl group with an alkyl chain of at least four carbon atoms is present in the monomer mixture in an amount of 5 to 25 percent by weight, based on the total weight of monomers in the monomer mixture.

### Claim 4 (depends on 1)

The curable film-forming composition of claim 1, wherein the internally crosslinked organic polymer is prepared from a monomer mixture comprising:
(i) methyl methacrylate;
(ii) butyl acrylate;
(iii) styrene; and
(iv) ethylene glycol dimethacrylate.

### Claim 5 (depends on 1)

The curable film-forming composition of claim 1, wherein the reaction product (2) comprises hexamethylene diisocyanate at least partially capped with benzylamine.

### Claim 6 (depends on 1)

The curable film-forming composition of claim 1, wherein the curing agent (c) comprises an aminoplast that is at least 80% alkylated.

### Claim 7 (depends on 1)

The curable film-forming composition according to claim 1, wherein at least a portion of the acrylic polyol (a) is further reacted with a lactide prior to incorporation into the curable film-forming composition.

### Claim 8 (depends on 1)

The curable film-forming composition of claim 1, further comprising a carbamate functional polyester polyol.

### Claim 9 (depends on 8)

The curable film-forming composition according to claim 8, wherein the polyester polyol is prepared from a reaction mixture comprising:
(i) hexahydrophthalic anhydride;
(ii) 2-ethyl-2-hydroxymethyl-1,3-propanediol;
(iii) trimethylpentanediol; and
(iv) dimethylpropanediol.

### Claim 10 (depends on 1)

The curable film-forming composition of claim 1, wherein the composition has a solids content of at least 52 percent by weight, based on the total weight of resin solids in the curable film-forming composition.

### Claim 11 (depends on 1)

A multi-component composite coating comprising a first film-forming composition applied to a substrate to form a colored base coat layer, and a second transparent film-forming composition applied on top of the base coat to form a clearcoat layer, wherein the transparent film-forming composition comprises the curable film-forming composition of claim 1.

### Claim 12 (depends on 11)

The multi-component composite coating according to claim 11, further comprising a primer composition applied to the substrate prior to application of the first film-forming composition.

### Claim 13 (depends on 1)

A method for forming a composite coating on a substrate comprising:
(A) applying a first film-forming composition to a substrate to form a colored base coat layer; and
(B) applying a second, transparent film-forming composition to at least a portion of the colored base coat layer formed in step (A) prior to substantially curing the colored base coat, to form a clearcoat layer thereon, wherein the transparent film-forming composition comprises the curable film-forming composition of claim 1.

### Claim 14 (depends on 13)

The method according to claim 13, further comprising a step of forming a primer coating upon the surface of the substrate prior to applying the first coating composition of step (A), wherein the first coating composition is applied directly onto the primer coating.

### Claim 15 (depends on 14)

The method according to claim 14, wherein the primer coating is cured prior to applying the first coating composition of step (A).

### Claim 16 (depends on 14)

The method according to claim 14, further comprising: (C) holding the substrate at a temperature and for a time sufficient to substantially cure the multi-component composite coating after all coating compositions have been applied to the substrate.
