# US 10,370,521 B2 · Methods for synthesis of polyolefin-containing block copolymers

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- Number: US 10,370,521 B2
- Document ID: US10370521B2
- Status: Granted
- Kind: B2
- Application number: 15/809,847
- Filed: 2017-11-10
- Published: 2018-05-17
- Granted: 2019-08-06
- Earliest claimed: 2016-11-11
- Assignees: The Board of Trustees of the University of Illinois
- Applicants: The Board of Trustees of the University of Illinois
- Inventors: Damien S. Guironnet; Dylan J. Walsh
- Web page: https://patentgrep.com/patent/US10370521B2

## CPC

- C08K 5/541: containing oxygen
- C08F 2/38: Polymerisation using regulators, e.g. chain terminating agents {, e.g. telomerisation}
- C08F 4/80: selected from iron group metals or platinum group metals
- C08F 10/02: Ethene
- C08F 20/06: Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
- C08F 110/02: Ethene
- C08F 110/06: Propene
- C08F 220/14: Methyl esters {, e.g. methyl (meth)acrylate}
- C08F 293/005: {using free radical "living" or "controlled" polymerisation, e.g. using a complexing agent}
- C08G 81/027: {containing polyester or polycarbonate sequences}
- C08G 83/003: {Dendrimers}
- C08G 83/005: {Hyperbranched macromolecules}
- C08K 5/5403: {containing no other elements than carbon or hydrogen}
- C08L 101/00: Compositions of unspecified macromolecular compounds
- C08F 2438/00: Living radical polymerisation
- C08F 2438/01: Atom Transfer Radical Polymerization [ATRP] or reverse ATRP
- C08F 2810/40: taking place solely at one end or both ends of the polymer backbone, i.e. not in the side or lateral chains
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08G: MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)

## Abstract

A methodology is described for the synthesis of polyolefin containing block-copolymers using a catalytic postpolymerization modification strategy. Common polyolefin grades may be converted into macroinitiators using a cross-metathesis reaction. The functionalized polyolefins may then be used to initiate living: coordinative ring opening polymerization of cyclic ester monomer, anionic ring opening polymerization of epoxide monomer, and radical polymerization of vinylic monomer, to yield the corresponding block copolymers.

## Claims

### Claim 1

A method for preparing a polyolefin-containing block copolymer via three consecutive reactions comprising:
(a) preparing an alkenyl terminated polyolefin via an insertion polymerization reaction of an olefin monomer;
(b) preparing a polyolefin macroinitiator by functionalizing the alkenyl end group of the polyolefin of step (a) via a catalytic cross metathesis reaction; and
(c) carrying out a living polymerization reaction initiated by the polyolefin macroinitiator of step (b);
to provide the polyolefin-containing block copolymer.

### Claim 2 (depends on 1)

The method of claim 1 where the polyolefin-containing block copolymer comprises polyethylene, polypropylene, poly(1-olefin) or a combination thereof.

### Claim 3 (depends on 1)

The method of claim 1 where the polyolefin-containing block copolymer comprises a star-shaped polymer.

### Claim 4 (depends on 1)

The method of claim 1 where the olefin monomer of step (a) has the structure of Formula (I):
where R is linear or branched C1-18 alkyl.

### Claim 5 (depends on 4)

The method of claim 4 where the alkenyl terminated polyolefin of step (a) has the structure of Formula (II):
where X is H or linear or branched C1-18 alkyl.

### Claim 6 (depends on 5)

The method of claim 5 where the alkenyl terminated polyolefin of step (a) has the structure of one of the following formulas:
where X is H or linear or branched C1-18 alkyl.

### Claim 7 (depends on 1)

The method of claim 1 where the insertion polymerization reaction of step (a) utilizes a catalyst comprising nickel, titanium, palladium, zirconium, iron, hafnium, cobalt, vanadium or chromium.

### Claim 8 (depends on 1)

The method of claim 1 where the catalytic cross metathesis reaction of step (b) comprises adding a ruthenium based methathesis catalyst and a cross-coupling compound to the olefin terminated polyolefin of step (a).

### Claim 9 (depends on 8)

The method of claim 8 where the cross-coupling compound comprises an acrylate.

### Claim 10 (depends on 1)

The method of claim 1 where the living polymerization reaction of step (c) comprises:
(i) a coordinative Ring Opening Polymerization (cROP) reaction of a cyclic ester monomer;
(ii) an anionic Ring Opening Polymerization (aROP) reaction of an epoxide monomer; or
(iii) an Atom Transfer Radical Polymerization (ATRP) reaction of a vinylic monomer.

### Claim 11 (depends on 10)

The method of claim 10 where the cyclic ester monomer comprises a lactide.

### Claim 12 (depends on 10)

The method of claim 10 where the epoxide monomer comprises tert-butyl glycidyl ether (tBuGE).

### Claim 13 (depends on 10)

The method of claim 10 where the vinylic monomer comprises styrene.

### Claim 14

A method for preparing a polyolefin-containing block copolymer via three consecutive reactions comprising:
(a) preparing an alkenyl terminated polyolefin via an insertion polymerization reaction of an olefin monomer;
(b) preparing a polyolefin macroinitiator by functionalizing the alkenyl end group of the polyolefin of step (a) via a catalytic cross metathesis reaction comprising adding a ruthenium based methathesis catalyst and a cross-coupling compound comprising an acrylate to the alkenyl terminated polyolefin of step (a); and
(c) carrying out a living polymerization reaction initiated by the polyolefin macroinitiator of step (b) via: (i) running a coordinative Ring Opening Polymerization (cROP) reaction of a cyclic ester monomer; or (ii) hydrogenating the polyolefin macroinitiator of step (b), then running an anionic Ring Opening Polymerization (aROP) reaction of an epoxide monomer;
to provide the polyolefin-containing block copolymer.

### Claim 15 (depends on 14)

The method of claim 14 where the cROP reaction of a cyclic ester monomer is catalyzed with tin, aluminum, zirconium, zinc, cobalt or indium.

### Claim 16 (depends on 14)

The method of claim 14 where the acrylate comprises 2-hydroxyethyl acrylate (HEA), 2-(2-bromoisobutyryloxy) ethyl acrylate (BIEA) or 1-((2-bromo-2-methylpropanoyl)-3-hydroxypropan-2-yl acrylate.

### Claim 17 (depends on 14)

The method of claim 14 where the cyclic ester monomer comprises polylactic acid (PLA) or caprolactone.

### Claim 18 (depends on 17)

The method of claim 17 where the polyolefin-containing block copolymer comprises l-HDPE-PLA, h-HDPE-PLA, synPP-PLA, LLDPE-PLA, HBPE-PLA or iso-PP-PLA.

### Claim 19 (depends on 14)

The method of claim 14 where the hydrogenated polyolefin macroinitiator of step (c) (ii) is reduced to a primary alcohol with a reducing agent and the aROP reaction of an epoxide monomer is catalyzed with KN(TMS)2.

### Claim 20

A method for preparing a polyolefin-containing block copolymer via three consecutive reactions comprising:
(a) preparing an alkenyl terminated polyolefin via an insertion polymerization reaction of an olefin monomer;
(b) preparing a polyolefin macroinitiator by functionalizing the alkenyl end group of the polyolefin of step (a) via a catalytic cross metathesis reaction comprising adding a ruthenium based methathesis catalyst and a cross-coupling compound comprising an acrylate to the olefin terminated polyolefin of step (a); and
(c) carrying out a living polymerization reaction initiated by the polyolefin macroinitiator of step (b) via an Atom Transfer Radical Polymerization (ATRP) reaction of a vinylic monomer;
to provide the polyolefin-containing block copolymer.
