# US 10,369,978 B2 · Electric brake system

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- Number: US 10,369,978 B2
- Document ID: US10369978B2
- Status: Granted
- Kind: B2
- Application number: 15/261,797
- Filed: 2016-09-09
- Published: 2017-03-16
- Granted: 2019-08-06
- Earliest claimed: 2015-09-11
- Assignees: Mando Corporation
- Applicants: Mando Corporation
- Inventors: In-Wook Jeon
- Web page: https://patentgrep.com/patent/US10369978B2

## CPC

- B60T 11/20: Tandem, side-by-side, or other multiple master cylinder units
- B60T 7/042: {by electrical means, e.g. using travel or force sensors}
- B60T 8/4081: {Systems with stroke simulating devices for driver input (B60T8/4077 takes precedence)}
- B60T 13/166: {Part of the system directly actuated by booster pressure}
- B60T 13/662: {characterised by specified functions of the control system components}
- B60T 13/686: {in hydraulic systems or parts thereof}
- B60T 13/745: {acting on a hydraulic system, e.g. a master cylinder}
- B60T 8/348: {4 Channel systems (B60T8/345 takes precedence)}
- B60T 8/4018: {Pump units characterised by their drive mechanisms (B60T8/4095 takes precedence)}
- B60T 2270/82: Brake-by-Wire, EHB
- B60T: VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL (electrodynamic brake systems for vehicle, in general B60L; brakes per se, i.e. devices where braking effect occurs, including ultimate brake actuators, F16D); ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES

## Abstract

An electric brake system is disclosed. The electric brake system includes a hydraulic pressure supply device configured to generate hydraulic pressure using a piston that is activated by means of an electrical signal output corresponding to a displacement of a brake pedal, and including a first pressure chamber provided at one side of the piston, which is movably accommodated inside a cylinder block, and connected to one or more wheel cylinders, and a second pressure chamber provided at the other side of the piston and connected to one or more wheel cylinders, a first hydraulic circuit including a first hydraulic flow path communicating with the first pressure chamber, and first and second branching flow paths that branch from the first hydraulic flow path to be connected to two wheel cylinders, respectively, a second hydraulic circuit including a second hydraulic flow path communicating with the second pressure chamber, and third and fourth branching flow paths that branch from the second hydraulic flow path to be connected to two wheel cylinders, respectively, and first to fourth inlet valves configured to control an opening and closing of the first to fourth branching flow paths, respectively.

## Claims

### Claim 1

An electric brake system comprising:
a hydraulic pressure supply device configured to generate hydraulic pressure using a piston that is activated by means of an electrical signal output corresponding to a displacement of a brake pedal, and including a first pressure chamber provided at one side of the piston, which is movably accommodated inside a cylinder block, and connected to one or more wheel cylinders, and a second pressure chamber provided at the other side of the piston and connected to one or more wheel cylinders;
a first hydraulic circuit including a first hydraulic flow path communicating with the first pressure chamber, and first and second branching flow paths that branch from the first hydraulic flow path to be connected to two wheel cylinders, respectively;
a second hydraulic circuit including a second hydraulic flow path communicating with the second pressure chamber, and third and fourth branching flow paths that branch from the second hydraulic flow path to be connected to two wheel cylinders, respectively;
first to fourth inlet valves configured to control an opening and closing of the first to fourth branching flow paths, respectively;
a balance valve configured to control an opening and closing of a balance flow path connecting the first hydraulic circuit to the second hydraulic circuit;
a first balance valve configured to control an opening and closing of a first balance flow path connecting the first branching flow path of the first hydraulic circuit to the third branching flow path of the second hydraulic circuit; and
a second balance valve configured to control an opening and closing of a second balance flow path connecting the second branching flow path of the first hydraulic circuit to the fourth branching flow path of the second hydraulic circuit.

### Claim 2 (depends on 1)

The electric brake system of claim 1, wherein the hydraulic pressure supply device includes:
the cylinder block;
the piston movably accommodated inside the cylinder block and configured to perform a reciprocal movement by means of a rotational force of a motor;
the first pressure chamber comparted by means of the one side of the piston and the cylinder block, and configured to communicate with the first hydraulic circuit connected to the two wheel cylinders; and
the second pressure chamber comparted by means of the other side of the piston and the cylinder block, and configured to communicate with the second hydraulic circuit connected to the two wheel cylinders.

### Claim 3 (depends on 1)

The electric brake system of claim 1, further comprising:
a first dump valve installed at a first dump flow path that branches from the first hydraulic flow path and connects a reservoir storing oil therein to the first pressure chamber; and
a second dump valve installed at a second dump flow path that branches from the second hydraulic flow path and connects the reservoir to the second pressure chamber.

### Claim 4 (depends on 3)

The electric brake system of claim 3, wherein the first dump valve controls an opening and closing of the first dump flow path, and the second dump valve controls an opening and closing of the second dump flow path.

### Claim 5 (depends on 3)

The electric brake system of claim 3, wherein the first dump flow path branches from the first hydraulic flow path, and the second dump flow path branches from the second hydraulic flow path.

### Claim 6 (depends on 5)

The electric brake system of claim 5, wherein each of the first dump valve and the second dump valve is a normally closed type valve that is usually closed and is opened when an opening signal is received.

### Claim 7 (depends on 1)

The electric brake system of claim 1, wherein the first balance flow path and the second balance flow path are provided at a downstream side of the first to fourth inlet valves.

### Claim 8 (depends on 1)

The electric brake system of claim 1, further comprising:
outlet valves configured to control an opening and closing of a flow path that branches from one or more branching flow paths among the first to fourth branching flow paths to be connected to a reservoir storing oil therein.

### Claim 9 (depends on 8)

The electric brake system of claim 8, wherein the outlet valves are normally closed type valves that are usually closed and are opened when an opening signal is received.

### Claim 10 (depends on 8)

The electric brake system of claim 8, wherein the outlet valves include:
first to fourth outlet valves configured to respectively control an opening and closing of a flow path that branches from each of the first to fourth branching flow paths to be connected to the reservoir.

### Claim 11

An electric brake system comprising:
a hydraulic pressure supply device configured to generate hydraulic pressure using a piston that is activated by means of an electrical signal output corresponding to a displacement of a brake pedal, and including a first pressure chamber provided at one side of the piston, which is movably accommodated inside a cylinder block, and connected to one or more wheel cylinders, and a second pressure chamber provided at the other side of the piston and connected to one or more wheel cylinders;
a first hydraulic circuit configured to include a first hydraulic flow path connecting the first pressure chamber to the one or more of wheel cylinders;
a second hydraulic circuit configured to include a second hydraulic flow path connecting the second pressure chamber to the one or more of wheel cylinders;
a first dump valve installed at a first dump flow path branching from the first hydraulic flow path and connecting a reservoir for storing oil therein to the first pressure chamber;
a second dump valve installed at a second dump flow path branching from the second hydraulic flow path and connecting the reservoir to the second pressure chamber;
a plurality of inlet valves configured to independently control an opening and closing of each of the first and second hydraulic flow paths;
an electronic control unit (ECU) configured to control an operation of a motor and an opening and closing of each of the valves, and execute a dump mode that discharges hydraulic pressure of a single wheel cylinder among the one or more wheel cylinders;
a balance valve configured to control an opening and closing of a balance flow path connecting the first hydraulic circuit to the second hydraulic circuit;
a master cylinder for generating hydraulic pressure by a pedal effort of the brake pedal; and
a backup flow path capable of directly supplying oil discharged from the master cylinder to the wheel cylinders when the hydraulic pressure supply device operates abnormally,
wherein the backup flow path is connected to the balance flow path.

### Claim 12 (depends on 11)

The electric brake system of claim 11, wherein the dump mode includes:
a first dump mode which opens inlet valves connected to the one or more wheel cylinders among the plurality of inlet valves, and opens the first dump valve or the second dump valve which is connected to the opened inlet valves to discharge hydraulic pressure of the one or more wheel cylinders to the reservoir.

### Claim 13 (depends on 11)

The electric brake system of claim 11, wherein the dump mode includes:
a second dump mode which opens inlet valves connected to the one or more wheel cylinders among the plurality of inlet valves, and moves the piston in a direction which increases a volume of the first pressure chamber or the second pressure chamber, which is connected to the one or more wheel cylinders to discharge hydraulic pressure of the one or more wheel cylinders to the first pressure chamber or the second pressure chamber.

### Claim 14 (depends on 11)

The electric brake system of claim 11, wherein the dump mode includes:
a third dump mode which opens inlet valves connected to the one or more wheel cylinders among the plurality of inlet valves to discharge hydraulic pressure of the one or more wheel cylinders to the reservoir.

### Claim 15 (depends on 11)

The electric brake system of claim 11, further comprising:
a first balance valve configured to control an opening and closing of a first balance flow path connecting the first branching flow path of the first hydraulic circuit to the third branching flow path of the second hydraulic circuit; and
a second balance valve configured to control an opening and closing of a second balance flow path connecting the second branching flow path of the first hydraulic circuit to the fourth branching flow path of the second hydraulic circuit.

### Claim 16 (depends on 15)

The electric brake system of claim 15, wherein the first balance flow path and the second balance flow path are provided at a downstream side of the first to fourth inlet valves.

### Claim 17

An electric brake system comprising:
a hydraulic pressure supply device configured to generate hydraulic pressure using a piston that is activated by means of an electrical signal output corresponding to a displacement of a brake pedal, and including a first pressure chamber provided at one side of the piston, which is movably accommodated inside a cylinder block, and connected to one or more wheel cylinders, and a second pressure chamber provided at the other side of the piston and connected to one or more wheel cylinders;
a first hydraulic circuit configured to include a first hydraulic flow path connecting the first pressure chamber to the one or more of wheel cylinders;
a second hydraulic circuit configured to include a second hydraulic flow path connecting the second pressure chamber to the one or more of wheel cylinders;
a first dump valve installed at a first dump flow path branching from the first hydraulic flow path and connecting a reservoir for storing oil therein to the first pressure chamber;
a second dump valve installed at a second dump flow path branching from the second hydraulic flow path and connecting the reservoir to the second pressure chamber;
a plurality of inlet valves configured to independently control an opening and closing of each of the first and second hydraulic flow paths;
an electronic control unit (ECU) configured to control an operation of a motor and an opening and closing of each of the valves, and execute a dump mode that discharges hydraulic pressure of a single wheel cylinder among the one or more wheel cylinders;
a balance valve configured to control an opening and closing of a balance flow path connecting the first hydraulic circuit to the second hydraulic circuit; and
a master cylinder for generating hydraulic pressure by a pedal effort of the brake pedal and include two chambers,
wherein the electronic control unit (ECU) executes a backup mode that directly supplies oil discharged from the master cylinder to the wheel cylinders when the hydraulic pressure supply device operates abnormally, and
in the backup mode, one of the chamber of the master cylinder supplies oil to the first hydraulic circuit, and the other chamber of the master cylinder supplies oil to the second hydraulic circuit.
