# US 10,369,975 B2 · Unmanned aerial vehicle base station system and method

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- Number: US 10,369,975 B2
- Document ID: US10369975B2
- Status: Granted
- Kind: B2
- Application number: 15/414,101
- Filed: 2017-01-24
- Published: 2017-05-11
- Granted: 2019-08-06
- Earliest claimed: 2014-07-31
- Assignees: Sz Dji Technology Co., Ltd.
- Applicants: Sz Dji Technology Co., Ltd.
- Inventors: Mingxi Wang; Yuan Lin; Hongju Li
- Web page: https://patentgrep.com/patent/US10369975B2

## CPC

- B60L 53/80: Exchanging energy storage elements, e.g. removable batteries
- B64U 50/39: Battery swapping
- B64U 80/70: in containers (B64U80/60 takes precedence)
- H02J 7/751: {concerning the insertion or the connection of the batteries}
- B64U 10/14: with four distinct rotor axes, e.g. quadcopters
- B64U 30/20: Rotors; Rotor supports
- B64U 70/30: for capturing UAVs in flight by ground or sea-based arresting gear, e.g. by a cable or a net
- B64U 70/90: Launching from or landing on platforms
- Y02T 10/70: Energy storage systems for electromobility, e.g. batteries
- Y02T 10/7072: Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
- B60L: PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES (arrangements or mounting of electrical propulsion units or of plural diverse prime-movers for mutual or common propulsion in vehicles B60K1/00, B60K6/20; arrangements or mounting of electrical gearing in vehicles B60K17/12, B60K17/14; preventing wheel slip by reducing power in rail vehicles B61C15/08; dynamo-electric machines H02K; control or regulation of electric motors H02P); SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES (electric coupling devices combined with mechanical couplings of vehicles B60D1/64; electric heating for vehicles B60H1/00); ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL (control or regulation of electric motors H02P); MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B64U: UNMANNED AERIAL VEHICLES [UAV]; EQUIPMENT THEREFOR
- H02J: ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

A unmanned aerial vehicle (UAV) base station for automated battery pack exchange and methods for manufacturing and using the same. The UAV base station includes a battery-exchange system disposed within a housing having a top-plate. The housing contains a battery array having a plurality of UAV battery packs and a mechanical mechanism for automatically removing an expended battery pack from a UAV that lands on the top-plate and replacing the expended battery pack with a charged battery pack. Thereby, the UAV base station system advantageously enables extended and autonomous operation of the UAV without the need for user intervention for exchanging UAV battery packs.

## Claims

### Claim 1

An unmanned aerial vehicle (UAV) base station comprising:
a landing surface for enabling a UAV having a UAV battery pack to land on the landing surface;
a battery-exchange system comprising:
a battery-matrix comprising a plurality of battery-slots, each configured to removably hold a UAV battery pack; and
a mechanical mechanism configured to move along at least two axes to interact with a selected UAV battery pack of the battery-exchange system and the UAV battery pack of the UAV;
wherein the battery-exchange system is disposed within a housing cavity defined by a housing that at least comprises a top-plate configured for the UAV to land on the top-plate, the top-plate comprising:
a hatch, the mechanical mechanism being operable to extend a battery pack through the hatch from within the housing cavity to a battery-swapping position above the top-plate; and
at least one hatch-door operable to cover the hatch when the mechanical mechanism is not extended through the hatch; and
a UAV fixation system operable to direct the UAV present on the top-plate to a battery-exchange zone of the top-plate.

### Claim 2 (depends on 1)

The unmanned aerial vehicle base station of claim 1, wherein the mechanical mechanism is configured to:
move along an X-axis and Y-axis to the selected UAV battery pack disposed in a selected battery-slot;
extend a battery-carriage along a Z-axis and grasp the selected UAV battery pack;
retract the battery carriage along the Z-axis to remove the selected UAV battery pack from the battery-slot; and
move the selected UAV battery pack proximate to the UAV and insert the selected UAV battery pack into a UAV battery-slot disposed on the UAV and decouple from the selected UAV battery pack.

### Claim 3 (depends on 1)

The unmanned aerial vehicle base station of claim 1, wherein the plurality of battery-slots are arranged in a two-dimensional array having a plurality of rows and columns.

### Claim 4 (depends on 1)

The unmanned aerial vehicle base station of claim 1, wherein the housing further comprises a top-plate cover configured to removably cover the top-plate.

### Claim 5 (depends on 4)

The unmanned aerial vehicle base station of claim 4, wherein the housing further comprises a draw bar and wheels.

### Claim 6 (depends on 1)

The unmanned aerial vehicle se station of claim 1, wherein the UAV fixation system comprises a first fixation arm and second fixation arm configured to respectively translate along respective perpendicular axes, wherein the UAV fixation system is configured to operate automatically without user interaction.

### Claim 7 (depends on 6)

The unmanned aerial vehicle base station of claim 6, wherein the first and second fixation arms extend substantially perpendicularly to their respective translation axes.

### Claim 8 (depends on 6)

The unmanned aerial vehicle base station of claim 6, wherein the first and second fixation arms are actuated by respective fixation-arm-actuation systems disposed within the housing cavity.

### Claim 9 (depends on 1)

The unmanned aerial vehicle base station of claim 1, wherein the mechanical mechanism is further configured to:
move proximate to the UAV having the UAV battery pack disposed in a UAV battery-slot of UAV;
grasp the UAV battery pack disposed in the UAV battery-slot;
retractably remove the UAV battery pack from the UAV battery-slot;
move along a X-axis and Y-axis to a selected UAV battery-slot; and
extend a battery-carriage along a Z-axis to insert the UAV battery pack in the selected UAV battery-slot.

### Claim 10 (depends on 1)

The unmanned aerial vehicle base station of claim 1, wherein the mechanical mechanism system comprises a base-cart configured to translate linearly along an X-axis on at least one base-rail.

### Claim 11 (depends on 10)

The unmanned aerial vehicle base station of claim 10, wherein the mechanical mechanism system comprises:
an elevator-carriage configured to translate linearly along a Y-axis on at least one elevator-rail that extends from the base-cart; and
a battery-carriage coupled with the elevator-carriage.
