# US 10,369,947 B2 · Bumper collision sensor for an automotive vehicle

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- Number: US 10,369,947 B2
- Document ID: US10369947B2
- Status: Granted
- Kind: B2
- Application number: 15/684,976
- Filed: 2017-08-24
- Published: 2019-02-28
- Granted: 2019-08-06
- Earliest claimed: 2017-08-24
- Assignees: GM Global Technology Operation LLC
- Applicants: GM Global Technology Operations LLC
- Inventors: Christopher A. Stanek
- Web page: https://patentgrep.com/patent/US10369947B2

## CPC

- B60R 19/48: combined with, or convertible into, other devices or objects, e.g. bumpers combined with road brushes, bumpers convertible into beds
- B60R 19/22: containing {mainly} cellular material, e.g. solid foam
- B60R 19/24: Arrangements for mounting bumpers on vehicles
- B60R 19/483: {with obstacle sensors of electric or electronic type}
- B60R 21/0136: responsive to actual contact with an obstacle {, e.g. to vehicle deformation, bumper displacement or bumper velocity relative to the vehicle (monitoring crash strength in combination with passenger seat detection B60R21/01558)}
- B60R: VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR

## Abstract

An automotive vehicle includes a vehicle body and a fascia coupled to the vehicle body. The vehicle also includes a rigid backer plate coupled to the body. The backer plate is disposed between the body and the fascia, and is spaced from the fascia. The vehicle further includes a compressible layer disposed between the fascia and the backer plate. The compressible layer has a first face proximate the fascia and a second face proximate the backer plate. The second face is provided with a recess to define a cavity between the compressible layer and the bumper plate. A pressure sensor is disposed in the cavity. The rigid backer plate has a backer plate face proximate the compressible layer and a rib member projecting from the backer plate face. The rib member is disposed at least partially in the cavity.

## Claims

### Claim 1

An automotive vehicle comprising:
a vehicle body having a width direction;
a fascia coupled to the vehicle body, the fascia having a long dimension oriented in the width direction;
a rigid backer plate coupled to the body, the backer plate being disposed between the body and the fascia and being spaced from the fascia;
a compressible layer disposed between the fascia and the backer plate, the compressible layer having a first face proximate the fascia and a second face proximate the backer plate, the second face being provided with a recess to define a cavity between the compressible layer and the backer plate, the recess having a long dimension oriented in the width direction; and
a pressure sensor disposed in the cavity;
wherein the rigid backer plate has a backer plate face proximate the compressible layer and a rib member projecting from the backer plate face, the rib member being disposed at least partially in the cavity, the rib member having a length extending generally parallel to the width direction and having, along the length, a first portion, a second portion, and a central portion between the first portion and the second portion, wherein at the first portion the rib member projects a first distance from the backer plate face, and at the central portion the rib member projects a second distance from the backer plate face, the second distance being different from the first distance.

### Claim 2 (depends on 1)

The automotive vehicle of claim 1, wherein the rib member has a first end, a second end, the first portion is disposed at the first end, and the second portion is disposed at the second end.

### Claim 3 (depends on 1)

The automotive vehicle of claim 1, wherein the rib member has a generally rectangular cross-section.

### Claim 4 (depends on 1)

The automotive vehicle of claim 1, wherein the rib member is provided with a concave tip proximate the pressure sensor.

### Claim 5 (depends on 1)

The automotive vehicle of claim 1, wherein the rib member is provided with a convex tip proximate the pressure sensor.

### Claim 6 (depends on 1)

The automotive vehicle of claim 1, wherein the pressure sensor includes a pressure tube extending along the width direction.

### Claim 7

A bumper assembly comprising:
a fascia;
a rigid backer plate spaced from the fascia;
a compressible layer disposed between the fascia and the backer plate, the compressible layer having a first face proximate the fascia and a second face proximate the backer plate, the second face being provided with a recess to define a cavity between the compressible layer and the backer plate; and
a pressure sensor disposed in the cavity;
wherein the rigid backer plate has a backer plate face proximate the compressible layer and a rib member projecting from the backer plate face, the rib member being disposed at least partially in the cavity, the rib member having a length extending generally parallel to the width direction and having, along the length, a first portion, a second portion, and a central portion between the first portion and the second portion, wherein at the first portion the rib member projects a first distance from the backer plate face, and at the central portion the rib member projects a second distance from the backer plate face, the second distance being different from the first distance.

### Claim 8 (depends on 7)

The bumper assembly of claim 7, wherein the rib member has a first end, a second end, the first portion is disposed at the first end, and the second portion is disposed at the second end.

### Claim 9 (depends on 7)

The bumper assembly of claim 7, wherein the rib member has a generally rectangular cross-section.

### Claim 10 (depends on 7)

The bumper assembly of claim 7, wherein the rib member is provided with a concave tip proximate the pressure sensor.

### Claim 11 (depends on 7)

The bumper assembly of claim 7, wherein the rib member is provided with a convex tip proximate the pressure sensor.

### Claim 12 (depends on 7)

The bumper assembly of claim 7, wherein the pressure sensor includes a pressure tube.

### Claim 13

A sensor assembly for an automotive vehicle, comprising:
a vehicle body;
a bumper assembly coupled to the vehicle body, the bumper assembly including a fascia and a compressible layer disposed between the fascia and the vehicle body;
a rigid backer plate disposed between the body and the compressible layer, wherein the compressible layer is provided with a recess to define a cavity between the compressible layer and the backer plate, and wherein the backer plate is provided with a backer plate face and a rib member projecting from the backer plate face, the rib member being disposed at least partially in the cavity, the rib member having a length extending generally parallel to the width direction and having, along the length, a first portion, a second portion, and a central portion between the first portion and the second portion, wherein at the first portion the rib member projects a first distance from the backer plate face, and at the central portion the rib member projects a second distance from the backer plate face, the second distance being different from the first distance; and
a pressure sensor comprising a pressure tube disposed at least partially in the cavity.

### Claim 14 (depends on 13)

The sensor assembly of claim 13, wherein the rib member has a first end, a second end, the first portion is disposed at the first end, and the second portion is disposed at the second end.

### Claim 15 (depends on 13)

The sensor assembly of claim 13, wherein the rib member has a generally rectangular cross-section.

### Claim 16 (depends on 13)

The sensor assembly of claim 13, wherein the rib member is provided with a concave tip proximate the pressure sensor.

### Claim 17 (depends on 13)

The sensor assembly of claim 13, wherein the rib member is provided with a convex tip proximate the pressure sensor.
