# US 10,320,278 B2 · Semiconductor device having a decreased switching loss

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- Number: US 10,320,278 B2
- Document ID: US10320278B2
- Status: Granted
- Kind: B2
- Application number: 15/657,856
- Filed: 2017-07-24
- Published: 2017-11-09
- Granted: 2019-06-11
- Earliest claimed: 2015-08-28
- Assignees: Fuji Electric Co., Ltd.
- Applicants: Fuji Electric Co., Ltd.
- Inventors: Ryu Araki
- Web page: https://patentgrep.com/patent/US10320278B2

## CPC

- H02M 1/08: Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
- H02M 1/4225: {using a non-isolated boost converter}
- H02M 3/33573: {Full-bridge at primary side of an isolation transformer}
- H02M 5/458: using semiconductor devices only
- H02M 5/4585: {having a rectifier with controlled elements}
- H02M 7/5387: in a bridge configuration
- H02M 1/0054: {Transistor switching losses (periodically suspending operation of switching converter in low power mode H02M1/0035)}
- H02M 1/007: {Plural converter units in cascade (push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826)}
- H02M 7/5388: with asymmetrical configuration of switches
- H02P 27/08: with pulse width modulation
- Y02B 70/10: Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)
- H02P: CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- Y02B: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS

## Abstract

There is provided a semiconductor device capable of decreasing a switching loss. The semiconductor device has first semiconductor elements (Su)-(Sw) and second semiconductor elements (Sx)-(Sz) connected in series, in which the first semiconductor element includes a low switching loss semiconductor element having a switching loss which is smaller than a switching loss of the second semiconductor element and the second semiconductor element includes a low conduction loss semiconductor element having a conduction loss which is smaller than a conduction loss of the first semiconductor element.

## Claims

### Claim 1

A semiconductor device comprising:
a bridge circuit including a plurality of switching arm sections connected in parallel, the plurality of switching arm sections having respective series-connected first semiconductor elements and second semiconductor elements, wherein
the first semiconductor elements constitute upper arms of the bridge circuit,
the second semiconductor elements constitute lower arms of the bridge circuit, and
for each of the plurality of switching arm sections,
the respective first semiconductor element includes a low switching loss semiconductor element having a switching loss which is smaller than a switching loss of the respective second semiconductor element, and
the respective second semiconductor element includes an insulated gate bipolar transistor (IGBT) as a low conduction loss semiconductor element having a conduction loss which is smaller than a conduction loss of the respective first semiconductor element, and
a freewheeling diode is connected in anti-parallel with the respective second semiconductor element,
a first gate drive circuit connected to a gate and an emitter of the low switching loss semiconductor element of one of the plurality of switching arm sections, the first gate drive circuit being configured to control the gate based on a reference voltage provided by the connection to the emitter;
a second gate drive circuit connected to a gate of the low conduction loss semiconductor element of the one of the plurality of switching arm sections, the second gate drive circuit being configured to control the gate of the low conduction loss semiconductor element of the one of the plurality of switching arm sections; and
a control circuit configured to
control each of the upper arms to alternate among an OFF state and a pulse width modulated (PWM) state, and
control each of the lower arms to alternate among an OFF state, a pulse width modulated (PWM) state, and an always-ON state,
wherein the second gate drive circuit and an emitter of the low conduction loss semiconductor element of the one of the plurality of switching arm sections are connected to a common ground terminal of the semiconductor device.

### Claim 2 (depends on 1)

The semiconductor device according to claim 1,
wherein, for each of the plurality of switching arm sections, the low switching loss semiconductor element includes a semiconductor element having a switching loss which is smaller than a switching loss of an insulated gate bipolar transistor.

### Claim 3 (depends on 1)

The semiconductor device according to claim 1,
wherein, for each of the plurality of switching arm sections, the low conduction loss semiconductor element includes a semiconductor element having a conduction loss which is smaller than a conduction loss of a MOSFET.

### Claim 4 (depends on 1)

The semiconductor device according to claim 1,
wherein, for each of the plurality of switching arm sections, the first semiconductor element includes a switching semiconductor element, and a diode is connected in anti-parallel with the switching semiconductor element, and the freewheeling diode includes a wide bandgap diode having conduction loss which is smaller than a conduction loss of the diode of the first semiconductor element which constitutes the upper arm.

### Claim 5

A semiconductor device comprising:
a bridge circuit including three switching arm sections connected in parallel for three phases, each the three switching arm sections having respective series-connected first semiconductor elements and second semiconductor elements; and
a control circuit configured to control the first semiconductor elements and the second semiconductor elements of the bridge circuit to perform a switching operation to drive an inductive load, wherein
the first semiconductor elements constitute upper arms of the bridge circuit,
the second semiconductor elements constitute lower arms of the bridge circuit,
for each of the three switching arm sections,
the respective first semiconductor element includes a low switching loss semiconductor element having a switching loss which is smaller than a switching loss of the respective second semiconductor element, and
the respective second semiconductor element includes an insulated gate bipolar transistor (IGBT) as a low conduction loss semiconductor element having a conduction loss which is smaller than a conduction loss of the first semiconductor element, and
a freewheeling diode is connected in anti-parallel with the respective second semiconductor element,
the control circuit drives the inductive load, by a two-phase modulation system of periodically fixing each phase voltage by
controlling each of the upper arms to alternate among an upper-arm OFF state and a pulse width modulated (PWM) state, and
controlling each of the lower arms to alternate among an OFF state, a lower-arm pulse width modulated (PWM) state, and an always-ON state, such that the lower arm of one of the three switching arm section is controlled from the lower-arm pulse width modulated (PWM) state to the always ON state while an upper arm of the one of the three switching arm sections is controlled to be in the upper-arm OFF state.

### Claim 6 (depends on 5)

The semiconductor device according to claim 5,
wherein, for each of the three switching arm sections, the low switching loss semiconductor element includes a semiconductor element having a switching loss which is smaller than a switching loss of an insulated gate bipolar transistor.

### Claim 7 (depends on 5)

The semiconductor device according to claim 5,
wherein, for each of the three switching arm sections, the low conduction loss semiconductor element includes a semiconductor element having a conduction loss which is smaller than a conduction loss of a MOSFET.

### Claim 8 (depends on 5)

The semiconductor device according to claim 5, wherein, for each of the three switching arm sections,
the first semiconductor element includes a switching semiconductor element and a diode connected in anti-parallel with the switching semiconductor element, and
the freewheeling diode includes a wide bandgap diode having conduction loss which is smaller than a conduction loss of the diode of the first semiconductor element which constitutes the upper arm.

### Claim 9

A semiconductor device having:
a first semiconductor element and a second semiconductor element, connected in series;
a first gate drive circuit; and
a second gate drive circuit, wherein
the first semiconductor element includes a low switching loss semiconductor element having a switching loss which is smaller than a switching loss of the second semiconductor element,
the first gate drive circuit is connected to a gate and an emitter of the low switching loss semiconductor element, the first gate drive circuit being configured to control the gate of the low switching loss semiconductor element based on a reference voltage provided by the connection to the emitter, and
the second semiconductor element includes an insulated gate bipolar transistor (IGBT) as a low conduction loss semiconductor element having a conduction loss which is smaller than a conduction loss of the first semiconductor element,
a freewheeling diode is connected in anti-parallel with the respective second semiconductor element,
the second gate drive circuit and an emitter of the low conduction loss semiconductor element being connected to a common ground terminal of the semiconductor device,
the second gate drive circuit is connected to a gate of the low conduction loss semiconductor element, and is configured to control the gate of the low conduction loss semiconductor element;
a control circuit configured to
control the first semiconductor element to alternate among an OFF state and a pulse width modulated (PWM) state, and
control the second semiconductor element to alternate among an OFF state, a pulse width modulated (PWM) state, and an always-ON state; and
a third semiconductor element and a fourth semiconductor element connected in series, the third semiconductor element and the fourth semiconductor element connected in parallel to the first semiconductor element and the second semiconductor element, wherein
the third semiconductor element includes a wide bandgap diode of a switching loss which is smaller than a switching loss of an insulated gate bipolar transistor, and
the fourth semiconductor element includes a low conduction loss semiconductor element having a conduction loss which is smaller than a conduction loss of a MOSFET.

### Claim 10 (depends on 9)

The semiconductor device according to claim 9,
wherein a power factor improvement circuit of a power conversion apparatus includes the wide bandgap diode, the low conduction loss semiconductor element and a reactor which is connected between a connection point of the wide bandgap diode with the low conduction loss semiconductor element and an input side.

### Claim 11 (depends on 9)

The semiconductor device according to claim 9,
wherein a brake circuit unit of a power conversion apparatus includes the wide bandgap diode and the low conduction loss semiconductor element.

### Claim 12

A semiconductor device comprising:
a first semiconductor element and a second semiconductor element, connected in series, wherein
the first semiconductor element includes a low switching loss semiconductor element having a switching loss which is smaller than a switching loss of the second semiconductor element, and
the second semiconductor element includes an insulated gate bipolar transistor (IGBT) as a low conduction loss semiconductor element having a conduction loss which is smaller than a conduction loss of the first semiconductor element,
a first gate drive circuit connected to a gate and an emitter of the low switching loss semiconductor element, the first gate drive circuit being configured to control the gate of the low switching loss semiconductor element based on a reference voltage provided by the connection to the emitter;
a second gate drive circuit connected to a gate of the low conduction loss semiconductor element, and configured to control the gate of the low conduction loss semiconductor element;
a freewheeling diode connected in anti-parallel with the second semiconductor element; and
a control circuit configured to
control the first semiconductor element to alternate among an OFF state and a pulse width modulated (PWM) state, and
control the second semiconductor element to alternate among an OFF state, a pulse width modulated (PWM) state, and an always-ON state,
wherein the second gate drive circuit and an emitter of the low conduction loss semiconductor element are connected to a common ground terminal of the semiconductor device.

### Claim 13 (depends on 12)

The semiconductor device according to claim 12,
wherein the low switching loss semiconductor element includes a semiconductor element having a switching loss which is smaller than a switching loss of the insulated gate bipolar transistor.

### Claim 14 (depends on 13)

The semiconductor device according to claim 13,
wherein the low conduction loss semiconductor element includes a semiconductor element having a conduction loss which is smaller than a conduction loss of a MOSFET.

### Claim 15 (depends on 12)

The semiconductor device according to claim 12,
wherein the low conduction loss semiconductor element includes a semiconductor element having a conduction loss which is smaller than a conduction loss of a MOSFET.

### Claim 16 (depends on 12)

The semiconductor device according to claim 12,
wherein the first semiconductor element includes a switching semiconductor element, and a diode is connected in anti-parallel with the switching semiconductor element, and the freewheeling diode includes a wide bandgap diode having conduction loss which is smaller than a conduction loss of the diode connected in anti-parallel with the first semiconductor element which constitutes an upper arm.

### Claim 17 (depends on 16)

The semiconductor device according to claim 16,
wherein the switching semiconductor element of the first semiconductor element, is an insulated gate bipolar transistor (IGBT).

### Claim 18 (depends on 17)

The semiconductor device according to claim 17,
wherein the IGBT of the first semiconductor element and the IGBT of the second semiconductor element are Si-insulated gate bipolar transistors.

### Claim 19 (depends on 12)

The semiconductor device according to claim 12, wherein the emitter of the low conduction loss semiconductor element is connected to the common ground terminal via a shunt resistor.
