# US 10,319,674 B2 · Packaged assembly for high density power applications

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- Number: US 10,319,674 B2
- Document ID: US10319674B2
- Status: Granted
- Kind: B2
- Application number: 14/877,059
- Filed: 2015-10-07
- Published: 2016-05-05
- Granted: 2019-06-11
- Earliest claimed: 2014-10-29
- Assignees: Infineon Technologies Americas Corp.
- Applicants: Infineon Technologies Americas Corp.
- Inventors: Franck Ergas
- Web page: https://patentgrep.com/patent/US10319674B2

## CPC

- H10W 70/65: Shapes or dispositions of interconnections
- H05K 1/181: associated with surface mounted components
- H10W 70/479: {on or in insulating or insulated package substrates, interposers, or redistribution layers}
- H10W 70/635: {Through-vias}
- H10W 76/161: {Containers comprising no base}
- H10W 90/701: {characterised by the relative positions of pads or connectors relative to package parts}
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS

## Abstract

A packaged assembly for high density power applications includes a case having shelves on opposing walls, and a double-sided substrate disposed on the shelves of the case, the double-sided substrate having a semiconductor die on a first side of the double-sided substrate and circuit elements on a second side of the double-sided substrate. The case includes aluminum silicon (AlSi). The double-sided substrate is secured to the case by an epoxy. The double-sided substrate a thick film substrate and includes beryllium oxide (BeO) or aluminum oxide (Al2O3). The semiconductor die on the first side of the double-sided substrate is coupled to at least one of the circuit elements on the second side of the double-sided substrate by a through substrate via. The packaged assembly also further includes invertible leads coupled to the double-sided substrate by lead frames.

## Claims

### Claim 1

A packaged assembly comprising:
a case comprising a first coefficient of thermal expansion and shelves on opposing walls, wherein the case is hermetically sealed, wherein the case further comprises a lid and a bottom plate, and wherein the lid and the bottom plate are made of the same material;
a double-sided dielectric substrate disposed on the shelves of the case and comprising a second coefficient of thermal expansion, wherein the first coefficient of thermal expansion and the second coefficient of thermal expansion are closely matched;
a semiconductor die mounted on a first side of the double-sided dielectric substrate, wherein the semiconductor die comprises a first major surface attached to the first side of the double-sided dielectric substrate, and
a second major surface separated from the case by a gap, wherein the second major surface is parallel to and opposite of the first major surface;
circuit elements mounted on a second side of the double-sided dielectric substrate, wherein
the double-sided dielectric substrate is secured to the shelves of the case by an epoxy, and
the epoxy contacts the double-sided dielectric substrate on the same first side to which the semiconductor die is mounted; and
a plurality of leads rotatably coupled to the double-sided dielectric substrate by a plurality of lead frames, wherein
each of the plurality of leads extends completely through the case and a corresponding one of the plurality of lead frames,
each of the plurality of leads comprises a substantially 90° bend located outside of the case, and
each of the plurality of leads is rotatable relative to the case about an axis of rotation that is perpendicular to a respective surface of the case through which each of the plurality of leads passes.

### Claim 2 (depends on 1)

The packaged assembly of claim 1, wherein the case comprises an aluminum silicon (AlSi) alloy.

### Claim 3 (depends on 1)

The packaged assembly of claim 1, wherein the double-sided dielectric substrate comprises beryllium oxide (BeO) or aluminum oxide (Al2O3).

### Claim 4 (depends on 1)

The packaged assembly of claim 1, wherein the semiconductor die on the first side of the double-sided dielectric substrate is coupled to at least one of the circuit elements on the second side of the double-sided dielectric substrate by a through substrate via.

### Claim 5 (depends on 1)

The packaged assembly of claim 1, wherein the double-sided dielectric substrate is a thick film substrate.

### Claim 6 (depends on 1)

The packaged assembly of claim 1, wherein the semiconductor die includes a pulse width modulator.

### Claim 7 (depends on 1)

The packaged assembly of claim 1, wherein the semiconductor die includes at least one vertical conduction semiconductor device.

### Claim 8 (depends on 1)

The packaged assembly of claim 1, wherein a point of load converter circuit is formed on the double-sided dielectric substrate.

### Claim 9 (depends on 1)

The packaged assembly of claim 1, wherein the lid is only in direct contact with the walls of the case.

### Claim 10 (depends on 1)

The packaged assembly of claim 1, wherein the case comprises exactly two shelves.

### Claim 11

A packaged assembly comprising:
a case comprising an aluminum silicon (AlSi) alloy;
a double-sided substrate disposed on shelves of the case, wherein the double-sided substrate comprises a semiconductor die on a first side of the double-sided substrate coupled to at least one circuit element on a second side of the double-sided substrate; and
a plurality of leads rotatably coupled to the double-sided substrate by a plurality of lead frames allowing each of the plurality of leads to be inverted from a first position to a second position, wherein
each of the plurality of leads passes through the case and a corresponding one of the plurality of lead frames,
each of the plurality of leads comprises a substantially 90° bend located outside of the case,
each of the plurality of leads is rotatable relative to the case about an axis of rotation that is perpendicular to a respective surface of the case through which each of the plurality of leads passes,
in the first position the substantially 90° bend of each of the plurality of leads is directed toward a top surface of the case, and
in the second position the substantially 90° bend of each of the plurality of leads is directed toward a bottom surface of the case, the bottom surface being opposite the top surface.

### Claim 12 (depends on 11)

The packaged assembly of claim 11, wherein the shelves are on opposing walls of the case.

### Claim 13 (depends on 11)

The packaged assembly of claim 11, wherein the double-sided substrate comprises beryllium oxide (BeO) or aluminum oxide (Al2O3).

### Claim 14 (depends on 11)

The packaged assembly of claim 11, wherein the semiconductor die on the first side of the double-sided substrate is coupled to the at least one circuit element on the second side of the double-sided substrate by a through substrate via.

### Claim 15 (depends on 11)

The packaged assembly of claim 11, wherein the double-sided substrate is a thick film substrate.

### Claim 16 (depends on 11)

The packaged assembly of claim 11, wherein the semiconductor die includes a pulse width modulator.

### Claim 17 (depends on 11)

The packaged assembly of claim 11, wherein the semiconductor die comprises at least one vertical conduction semiconductor device.

### Claim 18 (depends on 11)

The packaged assembly of claim 11, wherein the double-sided substrate is secured to the case by an epoxy.

### Claim 19 (depends on 11)

The packaged assembly of claim 11, wherein the double-sided substrate is hermetically sealed within the case.

### Claim 20

A packaged assembly comprising:
a package casing;
a first ledge extending from a first inner sidewall of the package casing;
a second ledge extending from a second inner sidewall of the package casing, the first inner sidewall facing the second inner sidewall; and
a double-sided dielectric substrate supported by the first ledge and the second ledge, wherein the double-sided dielectric substrate comprises a semiconductor die on a first side of the double-sided dielectric substrate and a capacitor/inductor on a second side of the double-sided dielectric substrate; and
a plurality of leads rotatably coupled to the double-sided dielectric substrate by a plurality of lead frames, wherein
each of the plurality of leads extends completely through the package casing and a corresponding one of the plurality of lead frames,
each of the plurality of leads comprises a substantially 90° bend located outside of the package casing, and
each of the plurality of leads is rotatable relative to the package casing about an axis of rotation that is perpendicular to a respective surface of the package casing through which each of the plurality of leads passes.

### Claim 21 (depends on 20)

The packaged assembly of claim 20, wherein a first coefficient of thermal expansion of the package casing and a second coefficient of thermal expansion of the double-sided dielectric substrate are closely matched.

### Claim 22 (depends on 20)

The packaged assembly of claim 20, wherein the package casing is hermetically sealed.
