# US 10,319,497 B2 · Molded portion-equipped electric cable and method for manufacturing molded portion-equipped electric cable

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- Number: US 10,319,497 B2
- Document ID: US10319497B2
- Status: Granted
- Kind: B2
- Application number: 15/743,310
- Filed: 2016-06-21
- Published: 2018-07-19
- Granted: 2019-06-11
- Earliest claimed: 2015-07-10
- Assignees: Autonetworks Technologies, Ltd.; Sumitomo Wiring Systems, Ltd.; Sumitomo Electric Industries, Ltd.
- Applicants: AutoNetworks Technologies, Ltd.; Sumitomo Wiring Systems, Ltd.; Sumitomo Electric Industries, Ltd.
- Inventors: Toshiya Hirooka; Kouji Fukumoto; Daisuke Hashimoto
- Web page: https://patentgrep.com/patent/US10319497B2

## CPC

- H01B 7/02: Disposition of insulation
- H01R 4/72: using a heat shrinking insulating sleeve
- H01R 13/405: Securing in non-demountable manner, e.g. moulding, riveting
- H02G 15/04: Cable-end sealings
- H01R 4/187: {combined with soldering or welding}
- H02G 15/1806: {Heat shrinkable sleeves (insulation of electrical connections using a heat shrinking insulating sleeve H01R4/72)}
- H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K})
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H02G: INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES

## Abstract

A molded portion-equipped electric cable includes: a linear conductor portion; a terminal that is connected to an end portion of the conductor portion; a molded portion that covers a connecting portion between the conductor portion and the terminal such that the terminal protrudes from one end side of the molded portion and the conductor portion protrudes from the other end side of the molded portion; and an insulating cover portion that covers over the molded portion and the conductor portion and is formed by shrinking a heat shrinkable tube.

## Claims

### Claim 1

A molded portion-equipped electric cable comprising:
a linear conductor portion;
a terminal that is connected to an end portion of the linear conductor portion;
a molded portion that covers a connecting portion between the linear conductor portion and the terminal such that the terminal protrudes from one end side of the molded portion and the linear conductor portion protrudes from an other end side of the molded portion; and
an insulating cover portion that covers over the molded portion and the linear conductor portion and is formed by shrinking a heat shrinkable tube,
wherein a first stepped portion is formed on an outer circumferential surface of the molded portion such that the first stepped portion extends along a circumferential direction of the molded portion and a portion of the first stepped portion that is on the other end side protrudes so as to be present on an outer circumferential surface side relative to a portion of the first stepped portion that is on the one end side, and
an end portion of the insulating cover portion is hooked onto the first stepped portion.

### Claim 2 (depends on 1)

The molded portion-equipped electric cable according to claim 1,
wherein a recess portion is formed on the molded portion, the recess portion being formed so as to extend along the circumferential direction of the molded portion and be inwardly recessed from the outer circumferential surface of the molded portion, and
a portion of the recess portion that is on the other end side constitutes the first stepped portion.

### Claim 3 (depends on 1)

The molded portion-equipped electric cable according to claim 1, further comprising:
an adhesive portion that is provided between the molded portion and the insulating cover portion and fills a gap between the insulating cover portion and the molded portion.

### Claim 4 (depends on 3)

The molded portion-equipped electric cable according to claim 3,
wherein a second stepped portion is formed on the molded portion, the second stepped portion being positioned on the other end side relative to the first stepped portion onto which the insulating cover portion is hooked, and
the adhesive portion is provided in the second stepped portion.

### Claim 5 (depends on 1)

The molded portion-equipped electric cable according to claim 1,
wherein a gap is formed between the linear conductor portion and the insulating cover portion.

### Claim 6

A method for manufacturing a molded portion-equipped electric cable, the method comprising the steps of:
connecting a terminal to an end portion of a linear conductor portion;
molding a molded portion that covers a connecting portion between the linear conductor portion and the terminal such that the terminal protrudes from one end side of the molded portion and the linear conductor portion protrudes from an other end side of the molded portion, and has a first stepped portion that is formed such that the first stepped portion extends along an outer circumferential surface of the molded portion in a circumferential direction of the molded portion and a portion of the first stepped portion that is on the other end side protrudes so as to be present on an outer circumferential surface side relative to a portion of the first stepped portion that is on the one end side;
shrinking a heat shrinkable tube such that an end portion of the shrunk heat shrinkable tube is hooked onto the first stepped portion so as to form a cover portion that covers over the molded portion and the linear conductor portion; and
providing an adhesive portion that fills a gap between the cover portion and the molded portion.