Method and device of dynamically configuring linear density and blending ratio of yarn by two-ingredient asynchronous/synchronous drafted

A method of dynamically configuring a linear density and a blending ratio of a yarn by two-ingredient asynchronous/synchronous drafting, the method comprising:

• 1) providing an actuating mechanism, wherein the actuating mechanism includes a two-ingredient asynchronous/synchronous two-stage drafting mechanism, a twisting mechanism and a winding mechanism;
• wherein the two-ingredient asynchronous/synchronous two-stage drafting mechanism includes a first stage asynchronous drafting unit and a successive second stage synchronous drafting unit;
• 2) providing a combination of a plurality of back roller and a middle roller included by the first stage asynchronous drafting unit;
• the combination of the back rollers has two rotational degrees of freedom and includes a first back roller, a second back roller, which are set abreast on a same back roller shaft;
• the first back roller, the second back roller move at the speeds Vh1, Vh2 respectively;
• the middle roller rotates at the speed Vz;
• the second stage synchronous drafting unit includes a front roller and the middle roller;
• the front roller rotates at the surface linear speed Vq;
• assuming the linear densities of a first roving yarn ingredient, a second roving yarn ingredient, drafted by the first back roller, the second back roller are respectively ρ1, ρ2, the linear density of the yarn Y drafted and twisted by the front roller is ρy;
• ρ
• y
• =
• 1
• V
• q
• ⁢
• (
• V
• h
• ⁢
• ⁢
• 1
• *
• ρ
• 1
• +
• V
• h
• ⁢
• ⁢
• 2
• *
• ρ
• 2
• )
• (
• 1
• )
• blending ratios of the first roving yarn ingredient, the second roving yarn ingredient are respectively k1, k2;
• K
• =
• k
• 1
• k
• 2
• =
• ρ
• 1
• ⁢
• V
• h
• ⁢
• ⁢
• 1
• ρ
• 2
• ⁢
• V
• h
• ⁢
• ⁢
• 2
• 3) keeping the ratio of linear speeds of the front roller and the middle roller Vq/Vz constant, the speeds of the front roller and the middle roller depend on reference linear density of the yarn;
• 4) adjusting the rotation rates of the first back roller, the second back roller, so as to adjust the linear density of yarn Y or/and blending ratio, according to the changes of the blending ratio K of the yarn Y with a time t, and the changes of the linear density ρy of the yarn Y with the time t, the changes of the surface linear speeds of the first back roller, the second back roller, are derived;
• wherein surface linear speeds of the first back roller Vh1:
• V
• h
• ⁢
• ⁢
• 1
• =
• ρ
• y
• ⁢
• K
• ρ
• 1
• ⁢
• V
• q
• ⁡
• (
• 1
• +
• K
• )
• surface linear speeds of the second back roller Vh2:
• V
• h
• ⁢
• ⁢
• 2
• =
• ρ
• y
• ρ
• 2
• ⁢
• V
• q
• ⁡
• (
• 1
• +
• K
• )
• .