# US 10,312,714 B2 · Method for controlling a battery charger having a DC-DC series resonant converter

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- Number: US 10,312,714 B2
- Document ID: US10312714B2
- Status: Granted
- Kind: B2
- Application number: 15/509,886
- Filed: 2015-09-10
- Published: 2017-10-26
- Granted: 2019-06-04
- Earliest claimed: 2014-09-11
- Assignees: RENAULT s.a.s.
- Applicants: RENAULT s.a.s.
- Inventors: Walter Mazzola
- Web page: https://patentgrep.com/patent/US10312714B2

## CPC

- H02M 1/38: Means for preventing simultaneous conduction of switches
- H02M 1/08: Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
- H02M 1/4208: {Arrangements for improving power factor of AC input}
- H02M 3/01: {Resonant DC/DC converters}
- H02M 3/335: using semiconductor devices only
- H02M 3/33507: {with automatic control of the output voltage or current, e.g. flyback converters (H02M3/33561, H02M3/33569 take precedence)}
- H02M 3/33573: {Full-bridge at primary side of an isolation transformer}
- H02M 1/0058: {by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero (using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826)}
- Y02B 70/10: Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)
- Y02B: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS

## Abstract

A method controls a battery charger that includes a direct-current-to-direct-current series resonant converter. The converter includes a full bridge. The method includes controlling the opening of an upper transistor of the bridge, controlling the closing of the lower transistor of the same arm following an idle time after the opening of the upper transistor, after analysis of the change in the voltage across the terminals of the lower transistor during the idle time.

## Claims

### Claim 1

A method for controlling a battery charger comprising a series resonance DC-DC converter connected at an input to an input rectifier stage connected to an AC power supply network, and connected at an output to a battery, said converter comprising:
a full bridge composed of at least two transistor arms, each of said arms comprising a top transistor and a bottom transistor, collectors of the top transistors being connected to a positive output bus of the input rectifier stage and emitters of the top transistors being connected to respective ends of a series resonant circuit comprising a capacitor, an inductor and a primary winding of a transformer, a collector of each bottom transistor being connected to the emitter of the top transistor in a same arm as said bottom transistor, and an emitter of each bottom transistor being connected to a negative output bus of the input rectifier stage,
said series resonant circuit,
said transformer whose primary winding is connected to the full bridge and whose secondary winding is connected to an input of an output rectifier,
circuits to aid switching at zero voltage of said top transistors and said bottom transistors, and
said output rectifier connected at an output to said battery,
said method comprising:
controlling an opening of one of said top transistors; and
controlling a closing of one of said bottom transistors in the same arm as said one of said top transistors at a dead time after said controlling the opening,
wherein the controlling the closing is conditioned to a test step carried out on a time variation of an estimation of a voltage across the terminals of said one of said bottom transistors during said dead time.

### Claim 2 (depends on 1)

The control method as claimed in claim 1, wherein, during said test step, the time variation of said voltage is analyzed, said controlling the closing only being triggered when said voltage is detected to be increasing.

### Claim 3 (depends on 2)

The control method as claimed in claim 2, wherein said controlling the closing is only triggered when said voltage is furthermore in a range between a predetermined low voltage threshold and high voltage threshold.

### Claim 4 (depends on 3)

The control method as claimed in claim 3, wherein said high threshold is at least less than 5% of a maximum voltage across the terminals of said one of said bottom transistors in nominal operation of said DC-DC converter.

### Claim 5 (depends on 1)

A non-transitory computer readable medium storing a program that, when executed by a computer, causes the computer to execute the method for controlling a battery charger as claimed in claim 1.

### Claim 6

A battery charging system, comprising:
an input rectifier stage able to be connected to an AC power supply network;
a series resonance DC-DC converter connected to an input of said input rectifier stage and able to be connected at an output to a battery, said converter comprising:
a full bridge including at least two transistor arms, each of said arms comprising a top transistor and a bottom transistor, a collectors of the top transistors being connected to a positive output bus of the input rectifier stage and emitters of the top transistors being connected to respective ends of a series resonant circuit comprising a capacitor, an inductor, and a primary winding of a transformer, a collector of each bottom transistor being connected to the emitter of the top transistor in a same arm as said bottom transistor, and an emitter of each bottom transistor being connected to a negative output bus of the input rectifier stage,
said series resonant circuit,
said transformer whose primary winding is connected to the full bridge and whose secondary winding is connected to an input of an output rectifier,
circuits to aid switching at zero voltage of said top transistors and said bottom transistors, and
said output rectifier able to be connected at an output to said battery;
means for controlling an opening of each top transistor;
means for controlling closing of each bottom transistor at a dead time after the opening of the top transistor in the same arm; and
means for triggering said means for controlling closing, depending on a time variation of an estimation of a voltage across terminals of the corresponding bottom transistor during said dead time.

### Claim 7 (depends on 6)

The charging system as claimed in claim 6, wherein said means for triggering comprise means for detecting an increase of said voltage, said means for triggering being activated by said means for detecting.

### Claim 8 (depends on 7)

The charging system as claimed in claim 7, wherein said means for triggering are activated by said means for detecting only when said voltage is in a range between a predetermined low voltage threshold and high voltage threshold.

### Claim 9 (depends on 8)

The charging system as claimed in claim 8, wherein said high threshold is at least less than 5% of a maximum voltage across the terminals of said bottom transistor in nominal operation of said DC-DC converter.
