# US 10,312,624 B1 · Connector with primary lock reinforcement

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- Number: US 10,312,624 B1
- Document ID: US10312624B1
- Status: Granted
- Kind: B1
- Application number: 15/957,992
- Filed: 2018-04-20
- Granted: 2019-06-04
- Earliest claimed: 2018-04-20
- Assignees: Delphi Technologies, Inc.
- Applicants: Delphi Technologies, LLC
- Inventors: Darien Aguilar Baza
- Web page: https://patentgrep.com/patent/US10312624B1

## CPC

- H01R 13/4361: {Insertion of locking piece perpendicular to direction of contact insertion}
- H01R 13/428: by resilient locking means on the contact members; by locking means on resilient contact members
- H01R 13/50: formed as an integral body (H01R13/514 takes precedence)
- H01R 13/62: Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R 13/422: Securing in resilient one-piece base or case, {e.g. by friction}; One-piece base or case formed with resilient locking means
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS

## Abstract

An electrical connector includes an electrical-terminal, a connector-housing, and a primary-lock-reinforcement. The electrical-terminal is configured to receive a corresponding electrical-terminal. The connector-housing defines a first-aperture, a second-aperture, and a body. The connector-housing is configured to receive the electrical-terminal through the first-aperture along a longitudinal-axis of the connector-housing. The body defines a cavity having a cantilevered terminal-lock. The cantilevered terminal-lock terminates proximate an outer-wall of the body. The cantilevered terminal-lock is configured to releasably retain the electrical-terminal. The outer-wall defines an orifice positioned proximate a terminus of the cantilevered terminal-lock. The primary-lock-reinforcement is configured to support the terminus of the cantilevered terminal-lock. When the primary-lock-reinforcement is moved from a pre-stage-position to a seated-position the terminus is inhibited from deflecting away from the electrical-terminal along a mating-axis thereby sealing the orifice.

## Claims

### Claim 1

An electrical connector assembly, comprising:
an electrical-terminal configured to receive a corresponding electrical-terminal;
a connector-housing defining a first-aperture, a second-aperture, and a body, said connector-housing configured to receive the electrical-terminal through the first-aperture along a longitudinal-axis of the connector-housing, said body defining a cavity having a cantilevered terminal-lock disposed within and attached to a base of the body, said cantilevered terminal-lock extending along the longitudinal-axis and terminating proximate an outer-wall of the body, said cantilevered terminal-lock configured to releasably retain the electrical-terminal such that the electrical-terminal is positioned to receive the corresponding electrical-terminal through the second-aperture along a mating-axis of the electrical-terminal, said outer-wall defining an orifice positioned proximate a terminus of the cantilevered terminal-lock; and
a primary-lock-reinforcement configured to support the terminus of the cantilevered terminal-lock, wherein when the primary-lock-reinforcement is moved from a pre-stage-position to a seated-position the terminus is inhibited from deflecting away from the electrical-terminal along the mating-axis thereby sealing the orifice.

### Claim 2 (depends on 1)

The electrical connector assembly in accordance with claim 1, wherein the mating-axis of the electrical-terminal is orthogonal to the longitudinal-axis, and wherein the outer-wall is adjacent both the first-aperture and the second-aperture and aligned parallel to the longitudinal-axis.

### Claim 3 (depends on 1)

The electrical connector assembly in accordance with claim 1, wherein the mating-axis of the electrical-terminal is orthogonal to the longitudinal-axis, and wherein the outer-wall is opposite the first-aperture and adjacent the second-aperture and aligned orthogonal to the longitudinal-axis.

### Claim 4 (depends on 3)

The electrical connector assembly in accordance with claim 3, wherein the connector-housing includes a pair of opposed arcuate flexible-beams that extend beyond the outer-wall along the longitudinal-axis, and wherein the primary-lock-reinforcement includes retention-features projecting from an outer-surface orthogonal to the longitudinal-axis, said retention-features configured to releasably retain the primary-lock-reinforcement between the pair of opposed arcuate flexible-beams in the pre-stage-position.

### Claim 5 (depends on 4)

The electrical connector assembly in accordance with claim 4, wherein when the primary-lock-reinforcement is moved from the pre-stage-position to the seated-position the retention-features are disposed within an arc defined by the pair of opposed arcuate flexible-beams.

### Claim 6 (depends on 5)

The electrical connector assembly in accordance with claim 5, wherein the retention-features are configured to produce a vibratory-response when the primary-lock-reinforcement is moved from the pre-stage-position to the seated-position.

### Claim 7 (depends on 6)

The electrical connector assembly in accordance with claim 6, wherein the primary-lock-reinforcement is configured to provide an engagement-force of at least 10 Newtons to move the primary-lock-reinforcement from the pre-stage-position to the seated-position.

### Claim 8 (depends on 5)

The electrical connector assembly in accordance with claim 5, wherein the retention-features define a first-pair of opposed arms extending from the outer-surface located in a first-plane, and further define a second-pair of opposed arms extending from the outer-surface located in a second-plane, said first-plane and said second-plane parallel to one another and orthogonal to the longitudinal-axis.

### Claim 9 (depends on 8)

The electrical connector assembly in accordance with claim 8, wherein the first-pair of opposed arms are disposed within the arc defined by the pair of opposed arcuate flexible-beams, and wherein the second-pair of opposed arms are disposed outside the arc defined by the pair of opposed arcuate flexible-beams, when the primary-lock-reinforcement is in the pre-stage-position.

### Claim 10 (depends on 9)

The electrical connector assembly in accordance with claim 9, wherein the second-pair of opposed arms define a lead-angle on edges of the second-pair of opposed arms, said edges in contact with the pair of opposed arcuate flexible-beams.

### Claim 11 (depends on 10)

The electrical connector assembly in accordance with claim 10, wherein the lead-angle is characterized as by an angle between about 15-degrees and about 20-degrees.

### Claim 12 (depends on 8)

The electrical connector assembly in accordance with claim 8, wherein the second-pair of opposed arms are disposed within the arc defined by the pair of opposed arcuate flexible-beams when the primary-lock-reinforcement is in the seated-position, whereby the pair of opposed arcuate flexible-beams exert a retention-force on the second-pair of opposed arms.

### Claim 13 (depends on 12)

The electrical connector assembly in accordance with claim 12, wherein the retention-force is at least 10 Newtons.

### Claim 14 (depends on 1)

The electrical connector assembly in accordance with claim 1, wherein the primary-lock-reinforcement includes a sealing-ridge projecting beyond a perimeter-surface, said sealing-ridge configured to forcibly engage a perimeter-wall of the orifice when the primary-lock-reinforcement is moved from the pre-stage-position to the seated-position.

### Claim 15 (depends on 14)

The electrical connector assembly in accordance with claim 14, wherein the sealing-ridge is formed integral to the perimeter-surface.

### Claim 16 (depends on 14)

The electrical connector assembly in accordance with claim 14, wherein the primary-lock-reinforcement includes a plurality of sealing-ridges.

### Claim 17 (depends on 16)

The electrical connector assembly in accordance with claim 16, wherein the plurality of sealing-ridges are disposed within the orifice when the primary-lock-reinforcement is in the seated-position.

### Claim 18 (depends on 14)

The electrical connector assembly in accordance with claim 14, wherein the sealing-ridge is characterized as having a radius in a range of 0.2 mm to 1.5 mm.

### Claim 19 (depends on 18)

The electrical connector assembly in accordance with claim 18, wherein the sealing-ridge is compressed to a height less than the radius when the primary-lock-reinforcement is in the seated-position.

### Claim 20 (depends on 14)

The electrical connector assembly in accordance with claim 14, wherein a portion of the perimeter-surface extends into the orifice when the primary-lock-reinforcement is in the pre-stage-position, and wherein the sealing-ridge is disposed within the orifice when the primary-lock-reinforcement is in the seated-position.
