# US 10,310,419 B2 · Image forming apparatus and carrier separating device

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- Number: US 10,310,419 B2
- Document ID: US10310419B2
- Status: Granted
- Kind: B2
- Application number: 15/556,683
- Filed: 2016-05-27
- Published: 2018-03-01
- Granted: 2019-06-04
- Earliest claimed: 2015-05-27
- Assignees: Canon Kabushiki Kaisha
- Applicants: Canon Kabushiki Kaisha
- Inventors: Teppei Nagata; Akinori Tanaka
- Web page: https://patentgrep.com/patent/US10310419B2

## CPC

- G03G 15/105: {Detection or control means for the toner concentration}
- G03G 21/0088: {removing liquid developer}
- G03G 15/0815: {characterised by the developer handling means after the developing zone and before the supply, e.g. developer recovering roller}
- G03G 15/0844: {Arrangements for purging used developer from the developing unit}
- G03G 15/0879: {for dispensing developer from a developer cartridge not directly attached to the development unit}
- G03G 15/0887: {Arrangements for conveying and conditioning developer in the developing unit, e.g. agitating, removing impurities or humidity}
- G03G 15/0896: {Arrangements or disposition of the complete developer unit or parts thereof not provided for by groups G03G15/08 - G03G15/0894}
- G03G 15/10: using a liquid developer
- G03G 15/104: {Preparing, mixing, transporting or dispensing developer}
- G03G 15/11: Removing excess liquid developer, e.g. by heat
- G03G 21/0005: {for removing solid developer or debris from the electrographic recording medium}
- G03G 21/0023: {with electric bias}
- G03G 21/0076: {Plural or sequential cleaning devices}
- G03G 21/0082: {Separate cleaning member for toner and debris}
- G03G 21/10: Collecting or recycling waste developer
- G03G 21/105: {Arrangements for conveying toner waste}
- G03G 21/12: Toner waste containers
- G03G 21/1676: {for the developer unit}
- G03G 21/169: {for the cleaning unit}
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY

## Abstract

An image forming apparatus includes an image bearing member to form a toner image on a recording material with a liquid developer containing a toner and a carrier liquid, wherein the carrier liquid contains a first substance, charged to an opposite polarity to a charge polarity of the toner, for imparting an electrical polarity to the toner, and a second substance, higher in volume resistivity than the first substance, a cleaning portion to collect the liquid developer remaining on the image bearing member after the toner image is transferred onto the recording material, a toner separating device to separate the collected liquid developer into the toner and the carrier liquid, and a carrier separating device to separate the carrier liquid into the carrier liquid containing the first substance and the carrier liquid containing the second substance by applying an electric field to the carrier liquid.

## Claims

### Claim 1

An image forming apparatus comprising:
an image forming portion, including an image bearing member, configured to form a toner image on a recording material with a liquid developer containing a toner and a carrier liquid,
wherein the carrier liquid contains a first substance, charged to an opposite polarity to a charge polarity of the toner, for imparting an electrical polarity to the toner and a second substance, higher in volume resistivity than the first substance, as a dispersion medium for dispersing the toner;
a cleaning portion configured to collect the liquid developer remaining on said image bearing member after the toner image is transferred onto the recording material;
a toner separating device configured to separate the liquid developer, fed from said cleaning portion, into the toner and the carrier liquid;
a carrier separating device configured to separate the carrier liquid, separated by said toner separating device, into the carrier liquid containing the first substance and the carrier liquid containing the second substance by applying an electric field to the carrier liquid; and
a feeding path configured to feed the carrier liquid, containing the second substance separated by the carrier separating device, toward said image forming portion.

### Claim 2 (depends on 1)

An image forming apparatus according to claim 1, wherein said carrier separating device comprises:
a rotatable electroconductive electrode roller;
an external electrode member, provided with a gap with part of said electrode roller, configured to form an electric field between itself and said electrode roller, wherein said external electrode member is capable of applying the electric field such that the first substance moves toward said electrode roller when the liquid developer passes through between said electrode roller and said external electrode member;
a supplying portion configured to supply the liquid developer, collected from said image forming portion, into the gap between said electrode roller and said external electrode member;
a collecting roller configured to collect the first substance from said electrode roller using an electric field, wherein said collecting roller is provided rotatably in contact with said electrode roller at a position downstream of said external electrode member and upstream of said supplying portion with respect to a rotational direction of said electrode roller; and
a collecting portion configured to collect the second substance from said electrode roller, wherein said collecting portion is provided at a position downstream of said external electrode member and upstream of said collecting roller with respect to the rotational direction of said electrode roller.

### Claim 3 (depends on 2)

An image forming apparatus according to claim 2, wherein when a line passing through a center of said electrode roller and a top of said electrode roller with respect to a direction of gravitation is 0°, an upstream end portion of said external electrode member with respect to the rotational direction of said electrode roller is positioned in a range of 0° or more and less than 180° with respect to the rotational direction of said electrode roller, and
wherein a downstream end portion of said external electrode member with respect to the rotational direction of said electrode roller is positioned below the upstream end portion with respect to the direction of gravitation.

### Claim 4 (depends on 1)

An image forming apparatus according to claim 1, further comprising a collecting unit mountable in and dismountable from said image forming apparatus,
wherein the carrier liquid containing the first substance is collected in said collecting unit.

### Claim 5 (depends on 4)

An image forming apparatus according to claim 4, wherein the toner separated by said toner separating device is collected in said collecting unit.

### Claim 6 (depends on 1)

An image forming apparatus according to claim 1, further comprising,
a carrier accommodating portion configured to accommodate a carrier to be supplied to said image forming portion, and
a carrier supply container mountable in and dismountable from said image forming apparatus,
wherein said carrier accommodating portion accommodates the carrier liquid containing the second substance and the carrier liquid supplied from said carrier supply container.

### Claim 7 (depends on 6)

An image forming apparatus according to claim 6, further comprising,
a toner supply container mountable in and dismountable from said image forming apparatus, and
a mixer configured to mix the toner supplied from said toner supply container and the carrier supplied from said carrier accommodating portion,
wherein the liquid developer is supplied from said mixer to said image forming portion.

### Claim 8 (depends on 1)

An image forming apparatus according to claim 1, wherein the second substance has a substantially neutral charge polarity.

### Claim 9

An image forming apparatus comprising:
an image forming portion, including an image bearing member, configured to form a toner image on a recording material with a liquid developer containing a toner and a carrier liquid,
wherein the carrier liquid contains a first substance, charged to an opposite polarity to a charge polarity of the toner, for imparting an electrical polarity to the toner and a second substance, higher in volume resistivity than the first substance, as a dispersion medium for dispersing the toner;
a cleaning portion configured to collect the liquid developer remaining on said image bearing member after the toner image is transferred onto the recording material;
a toner separating device configured to separate the liquid developer, fed from said cleaning portion, into the toner and the carrier liquid;
a carrier separating device configured to separate the carrier liquid, separated by said toner separating device, into the carrier liquid containing the first substance and the carrier liquid containing the second substance by applying an electric field to the carrier liquid; and
a collecting portion configured to collect each of the carrier liquid containing the first substance and the carrier liquid containing the second substance which are separated by said carrier separating device.

### Claim 10 (depends on 9)

An image forming apparatus according to claim 9, wherein said carrier separating device comprises:
a rotatable electroconductive electrode roller;
an external electrode member, provided with a gap with part of said electrode roller, configured to form an electric field between itself and said electrode roller, wherein said external electrode member is capable of applying the electric field such that the first substance moves toward said electrode roller when the liquid developer passes through between said electrode roller and said external electrode member;
a supplying portion configured to supply the liquid developer, collected from said image forming portion, into the gap between said electrode roller and said external electrode member;
a collecting roller configured to collect the first substance from said electrode roller using an electric field, wherein said collecting roller is provided rotatably in contact with said electrode roller at a position downstream of said external electrode member and upstream of said supplying portion with respect to a rotational direction of said electrode roller; and
a collecting portion configured to collect the second substance from said electrode roller, wherein said collecting portion is provided at a position downstream of said external electrode member and upstream of said collecting roller with respect to the rotational direction of said electrode roller.

### Claim 11 (depends on 10)

An image forming apparatus according to claim 10, wherein when a line passing through a center of said electrode roller and a top of said electrode roller with respect to a direction of gravitation is 0°, an upstream end portion of said external electrode member with respect to the rotational direction of said electrode roller is positioned in a range of 0° or more and less than 180° with respect to the rotational direction of said electrode roller, and
wherein a downstream end portion of said external electrode member with respect to the rotational direction of said electrode roller is positioned below the upstream end portion with respect to the direction of gravitation.

### Claim 12 (depends on 9)

An image forming apparatus according to claim 9, further comprising a supplying device configured to supply the second substance, separated by said carrier separating device, to said image forming portion.

### Claim 13 (depends on 9)

An image forming apparatus according to claim 9, further comprising a collecting unit mountable in and dismountable from said image forming apparatus,
wherein the carrier liquid containing the first substance is collected in said collecting unit.

### Claim 14 (depends on 13)

An image forming apparatus according to claim 13, wherein the toner separated by said toner separating device is collected in said collecting unit.

### Claim 15 (depends on 9)

An image forming apparatus according to claim 9, further comprising,
a carrier accommodating portion configured to accommodate a carrier to be supplied to said image forming portion, and
a carrier supply container mountable in and dismountable from said image forming apparatus,
wherein said carrier accommodating portion accommodates the carrier liquid containing the second substance and the carrier liquid supplied from said carrier supply container.

### Claim 16 (depends on 15)

An image forming apparatus according to claim 15, further comprising,
a toner supply container mountable in and dismountable from said image forming apparatus, and
a mixer configured to mix the toner supplied from said toner supply container and the carrier supplied from said carrier accommodating portion,
wherein the liquid developer is supplied from said mixer to said image forming portion.

### Claim 17 (depends on 9)

An image forming apparatus according to claim 9, wherein the second substance has a substantially neutral charge polarity.
