# US 10,310,399 B2 · Toner, image forming apparatus, image forming method, and toner stored unit

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- Number: US 10,310,399 B2
- Document ID: US10310399B2
- Status: Granted
- Kind: B2
- Application number: 15/536,531
- Filed: 2015-11-26
- Published: 2018-11-15
- Granted: 2019-06-04
- Earliest claimed: 2014-12-19
- Assignees: Ricoh Company, Ltd.
- Applicants: Natsuko Matsushita; Tomomi Suzuki; Kohtaroh Ogino; Tohru Moriya
- Inventors: Natsuko Matsushita; Tomomi Suzuki; Kohtaroh Ogino; Tohru Moriya
- Web page: https://patentgrep.com/patent/US10310399B2

## CPC

- G03G 9/08797: {characterised by their physical properties, e.g. viscosity, solubility, melting temperature, softening temperature, glass transition temperature}
- G03G 9/081: {by mixing the toner components in a liquefied state; melt kneading; reactive mixing}
- G03G 9/0821: {characterised by physical parameters (magnetic parameters G03G9/083)}
- G03G 9/08755: {Polyesters}
- G03G 9/08782: {Waxes}
- G03G 9/08795: {characterised by their chemical properties, e.g. acidity, molecular weight, sensitivity to reactants}
- G03G 15/08: using a solid developer, e.g. powder developer
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY

## Abstract

Provided is a toner including at least a binder resin, and having peak ratio W/R of from 0.20 to 0.70 when measured with FT-IR according to ATR method, W/R being a ratio of height W of maximum spectral peak attributed to bisphenol A skeleton of the toner and observed at from 1,480 cm−1 to 1,520 cm−1 to height R of maximum spectral peak attributed to carbonyl group of the toner and observed at from 1,700 cm−1 to 1,750 cm−1, wherein molecular weight distribution of the toner obtained by GPC of THF-soluble component of the toner has main peak in a range of from 1,000 to 10,000, half value width of the molecular weight distribution is a molecular weight of 20,000 or less, and content of a THF-insoluble component in the toner is from 5% by mass to 40% by mass.

## Claims

### Claim 1

A toner, comprising
a binder resin comprising a polyester resin,
wherein an alcohol component constituting the polyester resin comprises a bisphenol A component,
wherein the toner has a peak ratio W/R of from 0.20 to 0.70 when measured according to a Fourier Transform InfraRed spectroscopic analysis (FT-IR) method according to an Attenuated Total Reflection (ATR) method, where the peak ratio W/R is a ratio of a height W of a maximum spectral peak attributed to a bisphenol A skeleton of the toner and observed at from 1,480 cm−1 to 1,520 cm−1 to a height R of a maximum spectral peak attributed to a carbonyl group of the toner and observed at from 1,700 cm−1 to 1,750 cm−1,
wherein a molecular weight distribution of the toner obtained by Gel Permeation Chromatography (GPC) of a tetrahydrofuran (THF)-soluble component of the toner has a main peak in a range of from 1,000 to 10,000, and a half value width of the molecular weight distribution is a molecular weight of 20,000 or less, and
wherein a content of a THF-insoluble component in the toner is from 5% by mass to 40% by mass.

### Claim 2 (depends on 1)

The toner according to claim 1,
wherein the toner has a peak ratio W′/R′ of from 0.06 to 0.70 when measured according to a Fourier Transform InfraRed spectroscopic analysis (FT-IR) method according to infrared spectroscopy (KBr tablet method), where the peak ratio W′/R′ is a ratio of a height W′ of a spectral peak of the toner observed at from 1,480 cm−1 to 1,520 cm−1 to a height R′ of a spectral peak of the toner observed at from 1,700 cm−1 to 1,750 cm−1.

### Claim 3 (depends on 2)

The toner according to claim 2,
wherein the peak ratio W/R and the peak ratio W′/R′ satisfies a relationship below,
W′/R′≤W/R.

### Claim 4 (depends on 2)

The toner according to claim 2,
wherein a ratio (W/R)/(W′/R′) of the peak ratio W/R to the peak ratio W′/R′ is from 1.0 to 2.0.

### Claim 5 (depends on 1)

The toner according to claim 1,
wherein a content of the bisphenol A component in a THF-soluble alcohol component of the toner is from 20 mol % to 100 mol %,
wherein a content of the bisphenol A component in a THF-insoluble alcohol component of the toner is from 0 mol % to 80 mol %, and
wherein the content of the bisphenol A in the THF-soluble alcohol component is greater than the content of the bisphenol A in the THF-insoluble alcohol component.

### Claim 6 (depends on 1)

The toner according to claim 1,
wherein the content of the THF-insoluble component in the toner is from 10% by mass to 35% by mass.

### Claim 7 (depends on 1)

An image forming method, comprising:
forming an electrostatic latent image over an electrostatic latent image bearer;
developing the electrostatic latent image formed over the electrostatic latent image bearer with a toner according to claim 1 to form a toner image,
transferring the toner image formed over the electrostatic latent image bearer onto a recording medium; and
fixing the toner image transferred onto the recording medium.

### Claim 8

A toner stored unit, comprising
a toner,
wherein the toner stored unit stores the toner,
wherein the toner comprises a binder resin comprising a polyester resin,
wherein an alcohol component constituting the polyester resin comprises a bisphenol A component,
wherein the toner has a peak ratio W/R of from 0.20 to 0.70 when measured according to a Fourier Transform InfraRed spectroscopic analysis (FT-IR) method according to an Attenuated Total Reflection (ATR) method, where the peak ratio W/R is a ratio of a height W of a maximum spectral peak attributed to a bisphenol A skeleton of the toner and observed at from 1,480 cm−1 to 1,520 cm−1 to a height R of a maximum spectral peak attributed to a carbonyl group of the toner and observed at from 1,700 cm−1 to 1,750 cm−1,
wherein a molecular weight distribution of the toner obtained by Gel Permeation Chromatography (GPC) of a tetrahydrofuran (THF)-soluble component of the toner has a main peak in a range of from 1,000 to 10,000, and a half value width of the molecular weight distribution is a molecular weight of 20,000 or less, and
wherein a content of a THF-insoluble component in the toner is from 5% by mass to 40% by mass.

### Claim 9

An image forming apparatus, comprising:
an electrostatic latent image bearer;
a charging unit configured to electrically charge the electrostatic latent image bearer;
an electrostatic latent image forming unit configured to form an electrostatic latent image over the electrically charged electrostatic latent image bearer;
a developing unit configured to develop the electrostatic latent image formed over the electrostatic latent image bearer with a toner to form a toner image;
a transfer unit configured to transfer the toner image formed over the electrostatic latent image bearer onto a recording medium; and
a fixing unit configured to fix the toner image transferred onto the recording medium,
wherein the toner comprises a binder resin comprising a polyester resin,
wherein an alcohol component constituting the polyester resin comprises a bisphenol A component,
wherein the toner has a peak ratio W/R of from 0.20 to 0.70 when measured according to a Fourier Transform InfraRed spectroscopic analysis (FT-IR) method according to an Attenuated Total Reflection (ATR) method, where the peak ratio W/R is a ratio of a height W of a maximum spectral peak attributed to a bisphenol A skeleton of the toner and observed at from 1,480 cm−1 to 1,520 cm−1 to a height R of a maximum spectral peak attributed to a carbonyl group of the toner and observed at from 1,700 cm−1 to 1,750 cm−1,
wherein a molecular weight distribution of the toner obtained by Gel Permeation Chromatography (GPC) of a tetrahydrofuran (THF)-soluble component of the toner has a main peak in a range of from 1,000 to 10,000, and a half value width of the molecular weight distribution is a molecular weight of 20,000 or less, and
wherein a content of a THF-insoluble component in the toner is from 5% by mass to 40% by mass.
