# US 10,309,632 B2 · Light-emitting diode wave guide down light retrofit fixtures

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- Number: US 10,309,632 B2
- Document ID: US10309632B2
- Status: Granted
- Kind: B2
- Application number: 14/603,834
- Filed: 2015-01-23
- Published: 2015-05-21
- Granted: 2019-06-04
- Earliest claimed: 2012-09-12
- Assignees: Eaton Intelligent Power Limited
- Applicants: Cooper Technologies Company
- Inventors: Jerold Alan Tickner; Kevin Roy Harpenau; Russell Bryant Green
- Web page: https://patentgrep.com/patent/US10309632B2

## CPC

- F21V 23/003: {the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array}
- F21K 9/61: using light guides
- F21S 8/026: {intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling}
- F21S 8/043: {mounted by means of a rigid support, e.g. bracket or arm}
- F21V 19/001: {the light sources being semiconductors devices, e.g. LEDs}
- F21V 21/03: Ceiling bases, e.g. ceiling roses (F21V21/04 takes precedence)
- F21V 21/04: Recessed bases
- F21V 23/06: the elements being coupling devices {, e.g. connectors}
- F21V 29/15: Thermal insulation
- G02B 6/0031: {Reflecting element, sheet or layer}
- F21V 2200/20: of light guides of a generally planar shape
- F21Y 2105/00: Planar light sources
- F21Y 2115/10: Light-emitting diodes [LED]
- F21V: FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21K: NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21S: NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- F21Y: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED

## Abstract

A system for mounting a light emitting diode (LED) wave guide down light retrofit fixture. The system can include a mounting plate having a number of apertures symmetrically positioned around a center of the mounting plate. The system can also include at least one fastening device mechanically coupled to an upper surface of the mounting plate using at least a first aperture of the apertures, where the at least one fastening device mechanically couples to a base of an existing fixture. The system can further include a coupling device mechanically coupled to a lower surface of the mounting plate. The system can also include a trim assembly having a frame and a LED light source mechanically coupled to the frame. The frame can have a coupling feature disposed on a top surface of the frame, where the coupling feature mechanically couples to the coupling device.

## Claims

### Claim 1

A surface-mounted light emitting diode (LED) fixture, comprising:
a mounting plate;
at least one fastening device, wherein the at least one fastening device mechanically couples the mounting plate to a housing; and
a trim assembly comprising:
a light guide disposed within a frame, wherein the light guide comprises a top surface, a bottom surface, and at least one edge disposed between the top surface and the bottom surface; and
at least one LED light source mechanically coupled to the frame, wherein the at least one LED light source is substantially orthogonal to the top surface and the bottom surface of the light guide, wherein the at least one LED light source is positioned next to the at least one edge of the light guide, wherein light generated by the at least one LED light source is directed into the at least one edge of the light guide and is redirected out of the bottom surface of the light guide,
wherein the frame comprises at least two support protrusions that abut against the bottom surface of the light guide, wherein the at least two support protrusions are aligned in parallel with each other, and wherein the at least two support protrusions are separated from each other by a gap.

### Claim 2 (depends on 1)

The surface-mounted LED fixture of claim 1, further comprising a LED driver mechanically coupled to an upper surface of the mounting plate, wherein the at least one LED light source is electrically coupled to an LED driver.

### Claim 3 (depends on 2)

The surface-mounted LED fixture of claim 2, wherein the at least one LED light source is electrically coupled to the LED driver using at least one wire fed through an aperture in the mounting plate, wherein a reflector plate is positioned above the at least one LED light source.

### Claim 4 (depends on 3)

The surface-mounted LED fixture of claim 3, wherein the mounting plate, when mechanically coupled to the frame, forms an air gap between the mounting plate and the reflector plate.

### Claim 5 (depends on 3)

The surface-mounted LED fixture of claim 3, wherein the light guide is disposed below the reflector plate.

### Claim 6 (depends on 3)

The surface-mounted LED fixture of claim 3, wherein the frame comprises a backing member and is made of at least one thermally conductive material.

### Claim 7 (depends on 6)

The surface-mounted LED fixture of claim 6, further comprising:
a circuit board electrically and mechanically coupled to the at least one LED light source, electrically coupled to the LED driver, and mechanically coupled to the backing member.

### Claim 8 (depends on 7)

The surface-mounted LED fixture of claim 7, wherein the LED driver delivers power to the circuit board without a charge transfer device, wherein the power received by the at least one LED light source is more than 71 V alternating current.

### Claim 9 (depends on 8)

The surface-mounted LED fixture of claim 8, further comprising:
an insulator disposed between the backing member of the frame and the circuit board, wherein the insulator is made of the at least one thermally insulating material that has high thermal conductivity and low electrical conductivity.

### Claim 10 (depends on 9)

The surface-mounted LED fixture of claim 9, wherein the insulator abuts against at least two surfaces of the circuit board.

### Claim 11 (depends on 1)

The surface-mounted LED fixture of claim 1, wherein the trim assembly further comprises:
at least one tab that protrudes from a top surface of the frame and abuts against the light guide.

### Claim 12 (depends on 1)

The surface-mounted LED fixture of claim 1, wherein the housing is selected from a group consisting of a light fixture housing, a junction box, and a ceiling surface.

### Claim 13

A light emitting diode (LED) fixture, comprising:
a mounting plate;
a LED driver that lacks a charge transfer device;
a trim assembly mechanically coupled to the mounting plate and comprising a backing member and at least one thermally conductive material;
a circuit board mechanically coupled to the backing member and electrically coupled to the LED driver;
at least one LED array mechanically and electrically coupled to the circuit board; and
a light guide positioned adjacent to the at least one LED array and mechanically coupled to the trim assembly, wherein the light guide comprises a top surface, a bottom surface, and at least one edge disposed between the top surface and the bottom surface,
wherein the at least one LED array is substantially orthogonal to the top surface and the bottom surface of the light guide, wherein the at least one LED light source is positioned next to the at least one edge of the light guide,
wherein light generated by the at least one LED array is directed into the at least one edge of the light guide and is redirected out of the bottom surface of the light guide,
wherein the power delivered to the LED array by the LED driver is at least 100V alternating current (AC),
wherein the trim assembly comprises at least two support protrusions that abut against the bottom surface of the light guide, wherein the at least two support protrusions are aligned in parallel with each other, and wherein the at least two support protrusions are separated from each other by a gap.

### Claim 14 (depends on 13)

The LED fixture of claim 13, further comprising:
an insulator disposed between the backing member of the trim assembly and the circuit board, wherein the insulator is made of the at least one thermally insulating material.