# US 10,309,575 B2 · Underground pipe repair device with radial annular spacers and related systems and methods

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- Number: US 10,309,575 B2
- Document ID: US10309575B2
- Status: Granted
- Kind: B2
- Application number: 15/943,837
- Filed: 2018-04-03
- Published: 2018-10-18
- Granted: 2019-06-04
- Earliest claimed: 2017-04-12
- Assignees: Inner Cure Technologies
- Applicants: Innercure Technologies, LLC
- Inventors: Jerold L Botts
- Web page: https://patentgrep.com/patent/US10309575B2

## CPC

- F16L 55/179: specially adapted for bends, branch units, branching pipes or the like
- F16L 55/163: a ring, a band or a sleeve being pressed against the inner surface of the pipe
- F16L 55/165: a pipe {or flexible liner} being inserted in the damaged section
- F16L 55/1656: {materials for flexible liners}
- F16L 55/18: Appliances for use in repairing pipes (F16L55/10 takes precedence)
- F16L: PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL

## Abstract

An underground pipe repair device is for a joint between a service pipe and a branch pipe. The underground pipe repair device may include a first T-shaped joint liner having a base portion extending laterally in the service pipe, and an arm portion extending vertically into the branch pipe. The underground pipe repair device may include a first annular spacer aligned with an opening in the branch pipe and being coupled to an underside of the first T-shaped joint liner, a second annular spacer aligned with the opening in the branch pipe and being coupled to the underside of the first T-shaped joint liner, the first annular spacer being radially within the second annular spacer, and a third annular spacer aligned with the opening in the branch pipe and being coupled to the underside of the first T-shaped joint liner.

## Claims

### Claim 1

An underground pipe repair device for a joint between a service pipe and a branch pipe, the underground pipe repair device comprising:
a first T-shaped joint liner having a base portion extending laterally in the service pipe, and an arm portion extending vertically into the branch pipe;
a first annular spacer aligned with an opening in the branch pipe and being coupled to an underside of said first T-shaped joint liner;
a second annular spacer aligned with the opening in the branch pipe and being coupled to the underside of said first T-shaped joint liner, said first annular spacer being radially within said second annular spacer; and
a third annular spacer aligned with the opening in the branch pipe and being coupled to the underside of said first T-shaped joint liner, said second annular spacer being radially within said third annular spacer;
at least one of second annular spacer and said third annular spacer comprising a swellable seal.

### Claim 2 (depends on 1)

The underground pipe repair device of claim 1 wherein at least one of second annular spacer and said third annular spacer comprises a color coded material for indicating a location of a cutting incision.

### Claim 3 (depends on 1)

The underground pipe repair device of claim 1 further comprising:
a second ring-shaped liner under said first T-shaped joint liner and aligned with the opening in the branch pipe;
said second ring-shaped liner being coupled to said base portion of said first T-shaped joint liner to retain said first annular spacer, said second annular spacer, and said third annular spacer; and
a ring-shaped release tab coupled to said second ring-shaped liner and configured to prevent a liner for the service pipe from bonding to adjacent portions of said second ring-shaped liner.

### Claim 4 (depends on 3)

The underground pipe repair device of claim 3 further comprising a coating layer on said second ring-shaped liner and configured to prevent a liner for the service pipe from bonding to adjacent portions of said second ring-shaped liner.

### Claim 5 (depends on 1)

The underground pipe repair device of claim 1 wherein said first annular spacer extends vertically into the service pipe so that a liner for the service pipe has a radial bump about the opening of the branch pipe.

### Claim 6 (depends on 1)

The underground pipe repair device of claim 1 wherein said first annular spacer and said second annular spacer each has a greater height than said third annular spacer.

### Claim 7 (depends on 1)

The underground pipe repair device of claim 1 wherein said first and second annular spacers each comprises a plastic material.

### Claim 8 (depends on 1)

The underground pipe repair device of claim 1 wherein each of said first annular spacer and second annular spacer has a different color.

### Claim 9 (depends on 1)

The underground pipe repair device of claim 1 wherein said first annular spacer comprises a frangible material.

### Claim 10

An underground pipe repair system for a joint between a service pipe and a branch pipe, the underground pipe repair system comprising:
an underground pipe repair device comprising
a first T-shaped joint liner having a base portion extending laterally in the service pipe, and an arm portion extending vertically into the branch pipe,
a first annular spacer aligned with an opening in the branch pipe and being coupled to an underside of said first T-shaped joint liner,
a second annular spacer aligned with the opening in the branch pipe and being coupled to the underside of said first T-shaped joint liner, said first annular spacer being radially within said second annular spacer, and
a third annular spacer aligned with the opening in the branch pipe and being coupled to the underside of said first T-shaped joint liner, said second annular spacer being radially within said third annular spacer,
at least one of second annular spacer and said third annular spacer comprising a swellable seal,
said first annular spacer extending vertically into the service pipe so that a liner for the service pipe has a radial bump about the opening of the branch pipe; and
a robot device comprising a transceiver, a cutting tool, and a processor coupled to said transceiver and said cutting tool and configured to
move through the service pipe and determine a position of the radial bump, and
operate said cutting tool to cut an opening in a liner of the service pipe aligned with said first annular spacer so that a portion the liner of the service pipe adjacent the opening of the branch pipe is removed.

### Claim 11 (depends on 10)

The underground pipe repair system of claim 10 wherein at least one of second annular spacer and said third annular spacer comprises a color coded material for indicating a location of a cutting incision.

### Claim 12 (depends on 10)

The underground pipe repair system of claim 10 wherein said underground pipe repair device further comprises:
a second ring-shaped liner under said first T-shaped joint liner and aligned with the opening in the branch pipe;
said second ring-shaped liner being coupled to said base portion of said first T-shaped joint liner to retain said first annular spacer, said second annular spacer, and said third annular spacer; and
a ring-shaped release tab coupled to said second ring-shaped liner and configured to prevent a liner for the service pipe from bonding to adjacent portions of said second ring-shaped liner.

### Claim 13 (depends on 12)

The underground pipe repair system of claim 12 wherein said underground pipe repair device further comprises a coating layer on said second ring-shaped liner and configured to prevent a liner for the service pipe from bonding to adjacent portions of said second ring-shaped liner.

### Claim 14 (depends on 10)

The underground pipe repair system of claim 10 wherein said first annular spacer and said second annular spacer each has a greater height than said third annular spacer.

### Claim 15 (depends on 10)

The underground pipe repair system of claim 10 wherein said first and second annular spacers each comprises a plastic material.

### Claim 16

A method for operating an underground pipe repair system for repairing a joint between a service pipe and a branch pipe, the method comprising:
positioning an underground pipe repair device at the joint, the underground pipe repair device comprising
a first T-shaped joint liner having a base portion extending laterally in the service pipe, and an arm portion extending vertically into the branch pipe,
a first annular spacer aligned with an opening in the branch pipe and being coupled to an underside of the first T-shaped joint liner,
a second annular spacer aligned with the opening in the branch pipe and being coupled to the underside of the first T-shaped joint liner, the first annular spacer being radially within the second annular spacer, and
a third annular spacer aligned with the opening in the branch pipe and being coupled to the underside of the first T-shaped joint liner, the second annular spacer being radially within the third annular spacer,
at least one of second annular spacer and the third annular spacer comprising a swellable seal,
the first annular spacer extending vertically into the service pipe so that a liner for the service pipe has a radial bump about the opening of the branch pipe;
curing the underground pipe repair device to the joint;
applying and curing a liner for the service pipe; and
cutting an opening in the liner of the service pipe aligned with the first annular spacer so that a portion the liner of the service pipe adjacent the opening of the branch pipe is removed.

### Claim 17 (depends on 16)

The method of claim 16 wherein at least one of second annular spacer and the third annular spacer comprises a color coded material for indicating a location of a cutting incision.

### Claim 18 (depends on 16)

The method of claim 16 wherein the underground pipe repair device further comprises:
a second ring-shaped liner under the first T-shaped joint liner and aligned with the opening in the branch pipe;
the second ring-shaped liner being coupled to the base portion of the first T-shaped joint liner to retain the first annular spacer, the second annular spacer, and the third annular spacer; and
a ring-shaped release tab coupled to the second ring-shaped liner and configured to prevent a liner for the service pipe from bonding to adjacent portions of the second ring-shaped liner.

### Claim 19 (depends on 18)

The method of claim 18 wherein the underground pipe repair device further comprises a coating layer on the second ring-shaped liner and configured to prevent a liner for the service pipe from bonding to adjacent portions of the second ring-shaped liner.

### Claim 20 (depends on 16)

The method of claim 16 wherein the first annular spacer and the second annular spacer each has a greater height than the third annular spacer.
