# US 10,309,450 B2 · Foil bearing, method for setting a gap geometry of a foil bearing, and corresponding production method of a foil bearing

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- Number: US 10,309,450 B2
- Document ID: US10309450B2
- Status: Granted
- Kind: B2
- Application number: 15/538,142
- Filed: 2015-12-08
- Published: 2017-11-30
- Granted: 2019-06-04
- Earliest claimed: 2014-12-22
- Assignees: Robert Bosch GmbH
- Applicants: Robert Bosch GmbH
- Inventors: Andreas Vogt
- Web page: https://patentgrep.com/patent/US10309450B2

## CPC

- F16C 17/024: {with flexible leaves to create hydrodynamic wedge, e.g. radial foil bearings}
- F16C 25/02: Sliding-contact bearings
- F16C 27/02: Sliding-contact bearings
- F16C: SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS

## Abstract

A foil bearing includes a bearing back, a foil arrangement, and a setting mechanism. The bearing back includes a passage opening configured to receive a shaft, such that a gap is formed between the shaft and the bearing back. The foil arrangement defines a first inner circumference and includes a first segment-shaped foil arranged in the gap adjacent to the bearing back, a second segment-shaped foil arranged in the gap adjacent to the first segment-shaped foil, and a third segment-shaped foil arranged in the gap between the shaft and the second segment-shaped foil. The setting mechanism is configured to set the first inner circumference.

## Claims

### Claim 1

A foil bearing, comprising:
a bearing back including a passage opening configured to receive a shaft, such that a gap is formed between the shaft and the bearing back;
a foil arrangement defining a first inner circumference and including:
a first segment-shaped foil arranged in the gap adjacent to the bearing back,
a second segment-shaped foil arranged in the gap adjacent to the first segment-shaped foil, and
a third segment-shaped foil arranged in the gap between the shaft and the second segment-shaped foil; and
a setting mechanism configured to set the first inner circumference.

### Claim 2 (depends on 1)

The foil bearing as claimed in claim 1, wherein the setting mechanism includes a first screw enabling the foil arrangement to be positioned in a radial direction.

### Claim 3 (depends on 2)

The foil bearing as claimed in claim 2, wherein the setting mechanism further includes a second screw.

### Claim 4 (depends on 3)

The foil bearing as claimed in claim 3, wherein the setting mechanism further includes a third screw.

### Claim 5 (depends on 1)

The foil bearing as claimed in claim 1, wherein the third segment-shaped foil encloses at least 340° between a first edge at a first end of the third segment-shaped foil and a second edge at a second end of the third segment-shaped foil.

### Claim 6 (depends on 1)

The foil bearing as claimed in claim 1, wherein the setting mechanism is at least partially arranged in the bearing back.

### Claim 7 (depends on 1)

The foil bearing as claimed in claim 1, wherein the setting mechanism includes a first end position and a second end position, and is configured to be continually adjusted between the first end position and the second end position.

### Claim 8 (depends on 7)

The foil bearing as claimed in claim 7, wherein the third segment-shaped foil touches the shaft when the setting mechanism is in the second end position.

### Claim 9 (depends on 7)

The foil bearing as claimed in claim 7, wherein:
when the setting mechanism is in the second end position, the setting mechanism forces a second circumference of the foil arrangement;
the second circumference is different from the first inner circumference; and
the second circumference is reduced by a factor of 0.999 in relation to the first inner circumference when the setting mechanism is in the first end position.

### Claim 10 (depends on 1)

The foil bearing as claimed in claim 1, wherein the second segment-shaped foil is configured as a metal fabric.

### Claim 11

A method for setting a gap geometry of a foil bearing, the foil bearing including a bearing back, a foil arrangement, and a setting mechanism, the method comprising:
determining an operating state and/or a rotational speed of a shaft mounted in a passage opening of the bearing back so as to form a gap geometry between the shaft and the bearing back;
determining a suitable setting of the gap geometry using the determined operating state and/or the rotational speed; and
positioning the setting mechanism so as to adjust the determined gap geometry,
wherein the foil arrangement defines a first inner circumference and includes a first segment-shaped foil arranged in the gap geometry adjacent to the bearing back, a second segment-shaped foil arranged in the gap geometry adjacent to the first segment-shaped foil, and a third segment-shaped foil arranged in the gap geometry between the shaft and the second segment-shaped foil.

### Claim 12 (depends on 11)

The method as claimed in claim 11, further comprising:
setting the first inner circumference with the setting mechanism.

### Claim 13

A method of forming a foil bearing, comprising:
arranging first, second, and third segment-shaped foils within a cavity defined by a bearing back to form a foil arrangement that defines a first inner circumference, the cavity configured to receive a shaft such that a gap is formed between the shaft and the bearing back, the segment-shaped foils arranged in the gap such that:
the first segment-shaped foil is adjacent to the bearing back,
the second segment-shaped foil is adjacent to the first segment-shaped foil, and
the third segment-shaped foil is between the shaft and the second segment-shaped foil; and
arranging a setting mechanism within the bearing back, the setting mechanism configured to set the first inner circumference.
