# US 10,309,392 B2 · Compressor and method for controlling a compressor

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- Number: US 10,309,392 B2
- Document ID: US10309392B2
- Status: Granted
- Kind: B2
- Application number: 15/335,800
- Filed: 2016-10-27
- Published: 2017-05-04
- Granted: 2019-06-04
- Earliest claimed: 2015-10-28
- Assignees: LG Electronics Inc.
- Applicants: LG Electronics Inc.
- Inventors: Jongyoon Choi; Sungjin Lim; Nayi Ryu; Chaehong Lim; Seunggeun Baek; Hyeongseok Kim
- Web page: https://patentgrep.com/patent/US10309392B2

## CPC

- F04B 49/14: Adjusting abutments located in the path of reciprocation
- F04B 35/04: the means being electric
- F04B 35/045: {using solenoids}
- F04B 39/0027: {Pulsation and noise damping means}
- F04B 39/126: {Cylinder liners}
- F04B 49/065: {and making use of computers}
- F04B 53/12: arranged in or on pistons
- F04B 53/162: {Adaptations of cylinders}
- F04B 2203/0401: Current
- F04B 2203/0402: Voltage
- F04B: POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS (machines for liquids, or pumps, of rotary-piston or oscillating-piston type F04C; non-positive-displacement pumps F04D; pumping of fluid by direct contact of another fluid or by using inertia of fluid to be pumped F04F)

## Abstract

A linear compressor and a method for controlling a compressor are provided. The compressor may include a piston that reciprocates within a cylinder, a linear motor that supplies a driving force to the piston, a discharge device through which a refrigerant compressed in the cylinder by the reciprocating motion of the piston is discharged, a pressure changing device that changes a variation rate of pressure applied to the piston before the piston reaches a virtual discharge surface (VDS) during the reciprocating motion, to prevent collision between the piston and the discharge device. The virtual discharge surface may be formed on at least a portion of the discharge device facing a compression space within the cylinder.

## Claims

### Claim 1

A compressor, comprising:
a piston that performs a reciprocating motion within a cylinder;
a linear motor that supplies a driving force to the piston;
a discharge device through which a refrigerant compressed in the cylinder by the reciprocating motion of the piston is discharged;
a pressure changing device to change a variation rate of pressure applied to the piston before the piston reaches a virtual discharge surface (VDS) during the reciprocating motion, to prevent the piston from colliding with the discharge device, wherein the virtual discharge surface is brought into contact with at least a portion of the discharge device facing a compression space within the cylinder;
a sensor that detects a motor voltage or motor current of the linear motor; and
a controller that determines whether the variation rate of the pressure applied to the piston has changed using the detected motor voltage or motor current, and controls the linear motor based on a determination result, wherein the controller detects a time point at which the variation rate of the pressure applied to the piston changes, and controls the linear motor to switch a moving direction of the piston after a lapse of a predetermined time interval from the detected time point.

### Claim 2 (depends on 1)

The compressor of claim 1, wherein the controller calculates the variation rate of the pressure applied to the piston, forms a trend line based on the calculated variation rate of the pressure, and determines that the variation rate of the pressure applied to the piston has changed when a slope of the formed trend line changes.

### Claim 3 (depends on 1)

The compressor of claim 1, wherein the controller determines whether the piston has moved over the virtual discharge surface based on information related to the motor current or motor voltage and a stroke, and changes the predetermined time interval when it is determined that the piston has moved over the virtual discharge surface.

### Claim 4 (depends on 3)

The compressor of claim 3, further including a memory that stores information related to changes in the motor current, the motor voltage, and the stroke during the reciprocating motion of the piston, wherein the controller determines whether the piston has moved over the virtual discharge surface on the basis of the changes.

### Claim 5 (depends on 1)

The compressor of claim 1, wherein the discharge device is provided at a first end of the cylinder, and wherein the pressure changing device is provided between the first end of the cylinder at which the discharge device is provided and a second end of the cylinder.

### Claim 6 (depends on 5)

The compressor of claim 5, wherein the pressure changing device is provided between the first end of the cylinder at which the discharge device is provided and a central portion of the cylinder.

### Claim 7 (depends on 5)

The compressor of claim 5, wherein the pressure changing device includes a groove spaced apart from at least a portion of the discharge device and formed on an inner wall of the cylinder.

### Claim 8 (depends on 5)

The compressor of claim 5, wherein the pressure changing device includes a groove formed by the discharge device and the first end of the cylinder.

### Claim 9 (depends on 1)

The compressor of claim 1, wherein the discharge device includes:
a discharge valve to discharge a refrigerant compressed in the cylinder therethrough; and
a valve plate to support the discharge valve, wherein the valve plate is fixed to the first end of the cylinder.

### Claim 10 (depends on 9)

The compressor of claim 9, wherein the pressure changing device includes a groove formed by the valve plate at an outside of the cylinder.

### Claim 11 (depends on 9)

The compressor of claim 9, wherein the discharge device includes a suction valve to suck a refrigerant into the cylinder therethrough, wherein the valve plate supports the suction valve.

### Claim 12 (depends on 9)

The compressor of claim 9, further including a suction device provided on an end of the piston to suction the refrigerant into the cylinder therethrough.

### Claim 13

A compressor, comprising:
a piston that performs a reciprocating motion within a cylinder;
a linear motor that supplies a driving force to the piston;
a discharge device provided at a first end of the cylinder through which a refrigerant compressed by the reciprocating motion of the piston in the cylinder is discharged;
a sensor that detects a motor current of the linear motor;
a controller that calculates a stroke of the piston using the detected motor current, generates a parameter associated with a position of the piston using the motor current and the calculated stroke, and controls the linear motor based on the generated parameter; and
a changing device that changes a variation rate of the generated parameter before the piston reaches a virtual discharge surface (VDS) within the cylinder during the reciprocating motion, wherein the virtual discharge surface is formed by at least a portion of the discharge device facing the cylinder, and wherein the controller detects a time point at which the variation rate of the generated parameter changes, and controls the linear motor to switch a moving direction of the piston after a lapse of a predetermined time interval from the detected time point, to prevent collision between the piston and the discharge device.

### Claim 14 (depends on 13)

The compressor of claim 13, wherein the generated parameter is a gas constant Kg associated with the reciprocating motion of the piston.

### Claim 15

A compressor, comprising:
a piston that performs a reciprocating motion within a cylinder;
a linear motor that supplies a driving force to the piston;
a discharge device provided at an end of the cylinder through which a refrigerant compressed in the cylinder by the reciprocating motion of the piston is discharged;
a sensor that detects a motor current of the linear motor;
a controller that calculates a stroke of the piston using the detected motor current, calculates a phase difference between the motor current and the calculated stroke, and controls the linear motor based on the calculated phase difference; and
a changing device that changes a variation rate of the calculated phase difference before the piston reaches a virtual discharge surface (VDS) during the reciprocating motion, wherein the virtual discharge surface is formed on at least a portion of the discharge device facing the cylinder, wherein the controller detects a time point at which the variation rate of the calculated phase difference changes, and controls the linear motor to switch a moving direction of the piston after a lapse of a predetermined time interval from the detected time point.
