# US 10,309,285 B2 · Exhaust gas control system for internal combustion engine

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- Number: US 10,309,285 B2
- Document ID: US10309285B2
- Status: Granted
- Kind: B2
- Application number: 15/416,428
- Filed: 2017-01-26
- Published: 2017-07-27
- Granted: 2019-06-04
- Earliest claimed: 2016-01-27
- Assignees: Toyota Jidosha Kabushiki Kaisha
- Applicants: Toyota Jidosha Kabushiki Kaisha
- Inventors: Daichi Imai; Hiromasa Nishioka; Kiyoshi Fujiwara; Yoshio Yamashita; Kouta Tanaka
- Web page: https://patentgrep.com/patent/US10309285B2

## CPC

- F01N 9/002: {of filter regeneration}
- B01D 46/442: {by measuring the concentration of particles}
- B01D 46/46: automatic
- B01D 46/84: by heating only
- F01N 3/021: by means of filters
- F01N 3/023: using means for regenerating the filters, e.g. by burning trapped particles
- F01N 3/035: with catalytic reactors
- B01D 2279/30: for treatment of exhaust gases from IC Engines
- F01N 3/0253: {adding fuel to exhaust gases}
- F01N 3/027: using electric or magnetic heating means
- F01N 2560/08: the means being a pressure sensor
- F01N 2900/0418: using integration or an accumulated value within an elapsed period
- F01N 2900/0601: being estimated
- F01N 2900/1402: Exhaust gas composition
- F01N 2900/1406: Exhaust gas pressure
- F01N 2900/1602: Temperature of exhaust gas apparatus
- F01N 2900/1606: Particle filter loading or soot amount
- Y02T 10/40: Engine management systems
- F01N: GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES (arrangements in connection with gas exhaust of propulsion units in vehicles B60K13/00; combustion-air intake silencers specially adapted for, or arranged on, internal-combustion engines F02M35/00; protecting against, or damping, noise in general G10K11/16)
- B01D: SEPARATION (separating solids from solids by wet methods B03B, B03D; by pneumatic jigs or tables B03B; by other dry methods B07; magnetic or electrostatic separation of solid materials from solid materials or fluids, separation by high-voltage electric fields B03C; centrifuges, vortex apparatus B04; presses per se for squeezing-out liquid from liquid-containing material B30B9/02; treatment of water C02F, e.g. softening by ion-exchange C02F1/42; {arrangements of air intake cleaners in gas turbine plants F02C7/05} ; arrangements or mounting of filters in air-conditioning, air-humidification or ventilation F24F13/28)
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

An exhaust gas control system for an internal combustion engine, before execution of a filter regeneration process, executes a pre-regeneration process that is a process of raising a temperature of a filter to a second target temperature lower than a first target temperature and increasing the concentration of NO2 contained in exhaust gas flowing into the filter for a predetermined period. The first target temperature during execution of the filter regeneration process in the case where a speed of change in a detected value of a differential pressure sensor during execution of the pre-regeneration process is high is set so as to be lower than the first target temperature in the case where the speed of change is low.

## Claims

### Claim 1

An exhaust gas control system for an internal combustion engine, the exhaust gas control system comprising:
a filter arranged in an exhaust passage of the internal combustion engine, the filter being configured to collect particulate matter that is emitted from the internal combustion engine;
a differential pressure sensor configured to detect an upstream-downstream differential pressure that is a difference between an exhaust pressure upstream of the filter and an exhaust pressure downstream of the filter; and
an electronic control unit configured to
i) acquire a particulate matter accumulation amount that is an amount of particulate matter collected in the filter,
ii) execute a filter regeneration process, the filter regeneration process being a process of, when the particulate matter accumulation amount is larger than or equal to a predetermined threshold, oxidizing and removing particulate matter collected in the filter by raising a temperature of the filter to a first target temperature,
iii) execute a pre-regeneration process for a predetermined period and execute the filter regeneration process after completion of the pre-regeneration process, the pre-regeneration process being a process of, when the particulate matter accumulation amount becomes larger than or equal to the predetermined threshold, raising the temperature of the filter to a second target temperature lower than the first target temperature and increasing the concentration of nitrogen dioxide contained in exhaust gas flowing into the filter, and
iv) set the first target temperature and execute the filter regeneration process such that the first target temperature in the case where a speed of change in a detected value of the differential pressure sensor during execution of the pre-regeneration process is a first speed is lower than the first target temperature in the case where the speed of change is a second speed, the first speed being higher than the second speed.

### Claim 2 (depends on 1)

The exhaust gas control system according to claim 1, wherein
the predetermined period is a set time set in advance, and
the electronic control unit is configured to
v) obtain an amount of change in the detected value of the differential pressure sensor in the predetermined period as a physical quantity that correlates with the speed of change in the detected value of the differential pressure sensor during execution of the pre-regeneration process, and
vi) set the first target temperature and execute the filter regeneration process such that the first target temperature in the case where the amount of change is a first amount is lower than the first target temperature in the case where the amount of change is a second amount, the first amount being larger than the second amount.

### Claim 3 (depends on 1)

The exhaust gas control system according to claim 1, wherein
the predetermined period is a time period from execution of the pre-regeneration process until an amount of change in the detected value of the differential pressure sensor reaches a set amount set in advance, and
the electronic control unit is configured to
vii) obtain the predetermined period as a physical quantity that correlates with the speed of change in the detected value of the differential pressure sensor during execution of the pre-regeneration process, and
viii) set the first target temperature and execute the filter regeneration process such that the first target temperature in the case where the predetermined period is a first period is lower than the first target temperature in the case where the predetermined period is a second period, the first period being shorter than the second period.

### Claim 4 (depends on 1)

The exhaust gas control system according to claim 1, wherein
the electronic control unit is configured to
ix) based on such a characteristic that an oxidation rate of the particulate matter accumulated in the filter in the case where the speed of change in the detected value of the differential pressure sensor during execution of the pre-regeneration process is the first speed is higher than the oxidation rate of the particulate matter accumulated in the filter in the case where the speed of change is the second speed and the oxidation rate of the particulate matter accumulated in the filter in the case where the temperature of the filter is a first temperature is higher than the oxidation rate of the particulate matter accumulated in the filter in the case where the temperature of the filter is a second temperature, the first temperature being higher than the second temperature, estimate a relationship between the temperature of the filter and the oxidation rate of the particulate matter accumulated in the filter, the relationship corresponding to the speed of change in the detected value of the differential pressure sensor during execution of the pre-regeneration process, and
x) obtain a temperature of the filter at which the oxidation rate of the particulate matter is equal to a predetermined upper limit value in the estimated relationship, and set the obtained temperature for the first target temperature.

### Claim 5 (depends on 1)

The exhaust gas control system according to claim 1, wherein
the electronic control unit is configured to
xi) execute a soluble organic fraction removal process before executing the pre-regeneration process, the soluble organic fraction removal process being a process of oxidizing and removing soluble organic fraction accumulated in the filter by raising the temperature of the filter to a third target temperature at which the soluble organic fraction oxidizes, and the third target temperature being a temperature that is lower than the second target temperature.
