# US 10,309,156 B2 · Cutting structures for fixed cutter drill bit and other downhole cutting tools

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- Number: US 10,309,156 B2
- Document ID: US10309156B2
- Status: Granted
- Kind: B2
- Application number: 14/206,280
- Filed: 2014-03-12
- Published: 2014-09-18
- Granted: 2019-06-04
- Earliest claimed: 2013-03-14
- Assignees: Smith International, Inc.
- Applicants: Smith International, Inc.
- Inventors: Michael G. Azar; Bala Durairajan; Madapusi K. Keshavan
- Web page: https://patentgrep.com/patent/US10309156B2

## CPC

- E21B 10/5673: {having a non planar or non circular cutting face}
- E21B 10/55: with preformed cutting elements
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS

## Abstract

A cutting tool may include a tool body, blades extending from the tool body, and primary cutting elements and backup cutting elements are on each of blades. The backup cutting elements may be behind and at approximately the same radial distance from the axis of the tool body as a corresponding primary cutting element, where the primary cutting elements include cutting elements having a first non-planar shape and the backup cutting elements include cutting elements having a second, different non-planar shape.

## Claims

### Claim 1

A cutting tool, comprising:
a tool body;
a plurality of blades extending from the tool body; and
a plurality of differently shaped, cylindrically-bodied, non-planar cutting elements on each of the plurality of blades, the plurality of differently shaped non-planar cutting elements including cutting elements having a cutting end with a first non-planar shape and cutting elements having a cutting end with a second, different non-planar shape, the cutting elements having the first non-planar shape and the cutting elements having the second non-planar shape being arranged in an alternating manner along at least a portion of at least one of the plurality of blades, such that the cutting elements alternate within a leading, primary row, wherein the cutting elements having the first non-planar shape are pointed cutting elements and the cutting elements having the second non-planar shape are ridge cutting elements.

### Claim 2 (depends on 1)

The cutting tool of claim 1, wherein the pointed cutting elements comprise cutting elements selected from the group consisting of a bullet cutting element, a conical cutting element, and combinations thereof.

### Claim 3 (depends on 1)

The cutting tool of claim 1, wherein the ridge cutting elements comprise cutting elements selected from the group consisting of a cutting element having a surface with a parabolic cylinder shape, a cutting element having a surface with a hyperbolic paraboloid shape, and combinations thereof.

### Claim 4 (depends on 1)

The cutting tool of claim 1, wherein a plurality of backup cutting elements comprises pointed cutting elements.

### Claim 5 (depends on 1)

The cutting tool of claim 1, wherein a plurality of backup cutting elements are located in a cone region, a nose region, a shoulder region, and a gage region, and the plurality of backup cutting elements comprise the first shape in at least one of the cone region, nose region, shoulder region, and gage region, and the second, different shape, in at least one other region.

### Claim 6 (depends on 1)

The cutting tool of claim 1, wherein a plurality of primary cutting elements are located in a cone region, a nose region, a shoulder region, and a gage region, and the plurality of primary cutting elements comprise the first shape in at least one of the cone region, nose region, shoulder region, and gage region, and the second, different shape, in at least one other region.

### Claim 7 (depends on 1)

The cutting tool of claim 1,
the ridge cutting elements each including a crest extending from a point on a peripheral edge to at least another point on the peripheral edge of the cutting element surface.

### Claim 8 (depends on 1)

The cutting tool of claim 1, further comprising a plurality of ridge cutting elements in a backup position on one or more of the plurality of blades.