# US 10,309,139 B2 · Guide roller for slide door of vehicle

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- Number: US 10,309,139 B2
- Document ID: US10309139B2
- Status: Granted
- Kind: B2
- Application number: 16/052,855
- Filed: 2018-08-02
- Published: 2019-02-21
- Granted: 2019-06-04
- Earliest claimed: 2017-08-17
- Assignees: Daido Metal Company Ltd.
- Applicants: Daido Metal Company Ltd.
- Inventors: Takayoshi Yamauchi
- Web page: https://patentgrep.com/patent/US10309139B2

## CPC

- E05D 15/0621: {Details, e.g. suspension or supporting guides (E05D15/0604, E05D15/08 - E05D15/14 take precedence)}
- E05D 15/06: for wings sliding horizontally more or less in their own plane
- E05D 15/063: {on wheels with fixed axis}
- E05D 15/0665: {on wheels with fixed axis}
- B60J 5/06: slidable; foldable
- E05D 15/10: movable out of one plane into a second parallel plane
- E05Y 2201/688: Rollers
- E05Y 2800/43: against wear
- E05Y 2800/68: Combinations of materials creating distinct article parts
- E05Y 2900/531: Doors
- E05D: HINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS (pivotal connections in general F16C11/00)
- B60J: WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES (fastening, suspending, closing, or opening of such devices E05)
- E05Y: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF

## Abstract

Provided is a guide roller for a vehicular slide door. The guide roller has an annular metal inner ring; a retainer holding a bearing; an annular metal outer ring and a sliding layer including a synthetic resin. When the sliding layer is sectionalized into a sliding surface side area, an intermediate area and an interface side area, from the sliding surface to an interface with the outer ring, the synthetic resins in the sliding surface side area, the intermediate area and the interface side area have, respectively, a degree of crystallizations X1, X2 and X3 and nanoindenter hardnesses Y1, Y2 and Y3 wherein X2−X1 is less than 5%, and X2−X3 is less than 5% and wherein Y2 is not less than 115% of Y1, and Y2 is not less than 115% of Y3.

## Claims

### Claim 1

A guide roller for a slide door of a vehicle, wherein the guide roller is configured to be rotatably supported by a support member attached to the slide door of the vehicle and to roll and move along a rail on a vehicle body,
wherein the guide roller comprising:
an annular metal inner ring to be attached to the support member;
a retainer holding a bearing;
an annular metal outer ring rotatably held by the inner ring via the retainer, the outer ring having an outer circumferential surface; and
a sliding layer coating on the outer circumferential surface of the outer ring, the sliding layer comprising a synthetic resin, and the sliding layer having a thickness and an outer circumferential surface serving as a sliding surface,
wherein, when the sliding layer is sectionalized into a sliding surface side area, an intermediate area and an interface side area,
the sliding surface side area being defined as an area extending from the sliding surface of the sliding layer toward an interface between the sliding layer and the outer ring and having a thickness of 25% of the sliding layer thickness;
the interface side area being defined as an area extending from the interface toward the sliding surface and having a thickness of 25% of the sliding layer thickness; and
the intermediate area is defined as an area between the sliding surface side area and the interface side area,
(a) the synthetic resin in the sliding surface side area has a degree of crystallization X1, the synthetic resin in the intermediate area has a degree of crystallization X2, and the synthetic resin in the interface side area has a degree of crystallization X3 wherein
X2−X1 is less than 5%, and
X2−X3 is less than 5%, and
(b) the synthetic resin in the sliding surface side area has a nanoindenter hardness Y1, the synthetic resin in the intermediate area has a nanoindenter hardness Y2, and the synthetic resin in the interface side area has a nanoindenter harness Y3 wherein
Y2 is not less than 115% of Y1, and
Y2 is not less than 115% of Y3.

### Claim 2 (depends on 1)

The guide roller according to claim 1, wherein X1 is from 20% to less than 90%; X2 is from 20% to less than 90%; and X3 is from 20% to less than 90%.

### Claim 3 (depends on 1)

The guide roller according to claim 1, wherein a value of X2−X1 is less than 3%, and a value of X2−X3 is less than 3%.

### Claim 4 (depends on 1)

The guide roller according to claim 1, wherein the synthetic resin is one or more selected from a group consisting of nylon, polyacetal, polyphenylene sulfide, polyether imide and polyethylene.

### Claim 5 (depends on 1)

The guide roller according to claim 1, wherein the sliding layer further comprises fibrous particles dispersed in the synthetic resin, and the fibrous particles are one or more selected from a group consisting of glass fibrous particles, ceramic fibrous particles, carbon fibrous particles, aramid fibrous particles, acrylic fibrous particles and polyvinyl alcohol fibrous particles.

### Claim 6 (depends on 1)

The guide roller according to claim 1, wherein the sliding layer further comprises one or more solid lubricants selected from a group consisting of graphite, molybdenum disulfide, tungsten disulfide, boron nitride and polytetrafluoroethylene.

### Claim 7 (depends on 1)

The guide roller according to claim 1, wherein the sliding layer further comprises 1 to 10 volume % of one or more fillers selected from CaF2, CaCo3, talc, mica, mullite, iron oxide, calcium phosphate, potassium titanate and Mo2C.

### Claim 8 (depends on 1)

The guide roller according to claim 1, wherein the sliding layer further comprises:
one or more solid lubricants selected from a group consisting of graphite, molybdenum disulfide, tungsten disulfide, boron nitride and polytetrafluoroethylene, and
1 to 10 volume % of one or more fillers selected from CaF2, CaCo3, talc, mica, mullite, iron oxide, calcium phosphate, potassium titanate and Mo2C.

### Claim 9 (depends on 1)

The guide roller according to claim 1, wherein the outer circumferential surface of the outer ring is uneven at an interface with the sliding layer.

### Claim 10 (depends on 1)

The guide roller according to claim 1, wherein the outer ring comprises a flange portion protruding outward radially from the outer circumferential surface of the outer ring at an interface with the sliding layer.
